Etichetta
Details
4-axis CNC machining center with mobile gantry and mobile safety cabin. Equipped with the DPM system (Single Clamp Positioning Device), it enables automatic machine setup. Particularly suited for high-precision machining on complex profiles.
Number of axes
  • 4 Axis
Processable materials
  • Steel
  • Aluminium
Intelligent positioning for every profile

Intelligent positioning for every profile

The DPM sequential clamp positioning system ensures automatic machine setup and increases production efficiency on complex profiles.

Clamping capacity up to 500 mm.

The ±91° tilting spindle axis allows for precise machining on inclined surfaces. An angular head can ensure machining on the head and tail ends of the workpiece.

Clamping capacity up to 500 mm.
Tool Magazine - Electrospindle

Tool Magazine - Electrospindle

12-station quick-change tool magazine that optimizes timing and enables seamless production. Two optional aggregate magazines available. 8.5 kW electrospindle with or without encoder; 10 kW and 12 kW options available.

Ensured Safety

Protective cabin and light curtains ensure a safe working environment, reducing risks and maintenance costs.

Ensured Safety
Fiber optic fieldbus.

Fiber optic fieldbus.

 Digital technology and fiber optic data transmission ensure high performance with reduced interference and maximum reliability.

Advantages

  • Precision and stability: linear guides and brushless servomotors guarantee stability and accuracy for complex machining, even with demanding materials.

  • Multi-zone work areas enable pendulum processing, optimizing loading and unloading times for a continuous workflow.

  • Suitable for large-sized profiles. With X-axis travel up to 11,400 mm, it is ideal for construction and automotive applications involving large-scale profiles.

  • Energy Efficiency and Tool Life.The automatic lubrication system prevents overheating, improving tool life and reducing energy consumption. An optional cooling system for dry machining is also available.

  • Productivity. The use of optional double clamps allows for the loading of 8 profiles—two for each of the four work zones—thereby maximizing productivity.

  • Il software CadCam3D, facile e intuitivo, permette una rapida programmazione ed esecuzione. Il programma opzionale Cadlink permette di importare file step e iges da software di disegno 3D, ed eseguire rapidamentre il pezzo.

  • MES interfacing with various standards, including OPC UA for Industry 4.0. Optional hardware for dynamic energy monitoring for Industry 5.0 transition. Optional remote component diagnostics via Mecal VPN router for Industrial IoT.

  • Wide range of options. Optional remote pendant, barcode reader, angular heads, tool presetter, multi-directional probe, one or two aggregate magazines, hood vacuum extractor, interface with external software.

  • Traditional Mecal Product Robustness – Technology and Innovation. Top-tier technological partners and suppliers for mechanical, electrical, electronic, and pneumatic components. All this, combined with the high level of technology and innovation in Mecal’s in-house automation, guarantees the quality and innovation of the final product.

Features

Technical specifications

4-axis CNC machining centre suitable for heavy-duty material removal on aluminium, iron, and steel profiles. Easy profile positioning thanks to the operator-side clamp closing. The MD (double clamps) system features two housings for each clamp, with independent clamping adjustments. It features 8 standard clamps positioned by the DPM (clamp positioning device), a pneumatic cylinder that moves them individually using the machine’s X-axis. Using double clamps, up to 8 profiles can be clamped for pendulum machining. The tool magazine, located on the X-axis carriage, features 12 positions, with one or two optional aggregate magazines.

GENERAL SPECIFICATIONS
Electrical power supply400 V - 50/60 Hz – 3 ~ + N + PE
Total installed power17 kW18,5 kW20,5 kW
Electrospindle
Power8,5 kW 10 kW12 kW
Max. speed24000
Tool-holder couplingHSK F63
CoolingAirLiquid
Compressed air supply7 bar
Air consumption
Machine330 Nl/min (150 Nl/min)
Tool cooler (option)425 Nl/min (for unit)
Noise emission
Equivalent continuous sound level (Leq)79 dB(A)
Tool magazine
TypeRevolver
(on board head)
Fixed
(optional)
Aggregate/tool no.122 aggregate
Basic tool characteristics
Tool holders (standard)ER 25
Cylindrical cutter max. length150 mm
Disk cutter max. diameter200 mm
Total weight of machine6500 / 7500 / 8500
AXIS DATASpeedLenght
X axis80 m/min 7420/9420/11420 mm
Y axis70 m/min 1460 mm
Z axis40 m/min 620 mm
A axis120°/s± 91°
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    PRIVACY INFORMATIVE
    The personal data mentioned above provided directly by the user will be processed in accordance with the current privacy policy by MECAL MACHINERY Srl, the data controller, in order to respond to the requests and give information on the services / products offered. The data, subject to prior consent, can also be used to periodically send e-mails or messages with other means (telephone, fax, paper mail) containing updates on MECAL MACHINERY's activity, event information, newsletters and any other communications , materials, promotional / advertising / commercial information related to the activity of the organization. The data, subject to appropriate security measures, will be handled manually and electronically by the organizers and by the responsible for the services related to the above, for example business relationship management personnel. The data may eventually be communicated to third parties within the limits strictly pertinent to the purpose, as indicated in the extended disclosure. At any time you can exercise the rights provided by current legislation, such as rectification or updating, by writing to mecal@mecal.com or MECAL MACHINERY S.r.l., registered office in Via Torre Beretti sn 27030 Frascarolo (PV). For more information, please see the complete disclosure at the following link.

    I read the complete privacy policy and authorize the processing of data and their possible communication for the purposes related to the management of the above-mentioned request.

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      * Required Fields

      PRIVACY INFORMATIVE
      The personal data mentioned above provided directly by the user will be processed in accordance with the current privacy policy by MECAL MACHINERY Srl, the data controller, in order to respond to the requests and give information on the services / products offered. The data, subject to prior consent, can also be used to periodically send e-mails or messages with other means (telephone, fax, paper mail) containing updates on MECAL MACHINERY's activity, event information, newsletters and any other communications , materials, promotional / advertising / commercial information related to the activity of the organization. The data, subject to appropriate security measures, will be handled manually and electronically by the organizers and by the responsible for the services related to the above, for example business relationship management personnel. The data may eventually be communicated to third parties within the limits strictly pertinent to the purpose, as indicated in the extended disclosure. At any time you can exercise the rights provided by current legislation, such as rectification or updating, by writing to mecal@mecal.com or MECAL MACHINERY S.r.l., registered office in Via Torre Beretti sn 27030 Frascarolo (PV). For more information, please see the complete disclosure at the following link.

      I read the complete privacy policy and authorize the processing of data and their possible communication for the purposes related to the management of the above-mentioned request.

      I agree with the processing of my personal data in order to receive newsletters, updates, event information and other communications, materials, promotional / advertising / commercial information related to the organization's activity.

      I hereby authorise the communication of my personal data to third parties, including companies in the group and/or external third parties outside the group, such as industry operators for their marketing purposes.