See all Products
Download the brochure
Request a quote
Etichetta
Torna su
MC Top Syntesis 6020
MC Top Syntesis 6020
Download the brochureDownload the brochure
Request a quoteDownload the brochure
Details
Ideal for processing composite panels, aluminum, light alloys, PVC, polycarbonate, and polystyrene. The 2D nesting system optimizes material yield, reducing waste. The high-speed electro-spindle with automatic tool changer and the vacuum clamping system ensure efficiency, precision, speed, and safety in production.
Number of axes
  • 3 Axis
Processable materials
  • Steel
  • Aluminium
Accurate and repeatable processing via 3-axis CNC control

Accurate and repeatable processing via 3-axis CNC control

The X (gantry), Y, and Z axes ensure smooth and precise movements, enabling machining on large surfaces with high quality and eliminating the need for manual finishing.

Waste reduction through advanced 2D nesting algorithm.

The CAD/CAM software provides 2D nesting to optimize sheet cutting, maximizing material yield and reducing production costs through efficient workspace management. It offers full control over toolpaths and their sequence, featuring a high-performance simulator. The suite includes an advanced toolkit for geometry and tool design, supports CAD imports for rapid ISO file generation, and allows saving machining strategies for quick program execution. Integrated post-processor included.

Waste reduction through advanced 2D nesting algorithm.
Minimum setup times with the automatic tool changer.

Minimum setup times with the automatic tool changer.

The 12-position tool magazine enables rapid tool changes, reducing machine downtime and increasing productivity without interruptions.

Maximum workspace cleanliness with integrated chip extraction.

The extraction system removes chips and dust, ensuring a consistently clean environment, while improving operator visibility and machining quality.

Maximum workspace cleanliness with integrated chip extraction.
Secure workpiece clamping with a breathable vacuum table.

Secure workpiece clamping with a breathable vacuum table.

Vacuum pump clamping ensures material stability on the MDF spoiler board without the use of clamps, preventing deformation and improving precision when machining thin sheets.

Advantages

  • The integrated vacuum clamping system, featuring three 5.5kW pumps with sequential activation based on panel size, ensures a stable grip on the slabs without mechanical fasteners, improving machining precision and reducing set-up times.

  • The Bakelite tabletop with a grid pattern optimizes vacuum distribution across 5 sequentially activated zones. The breathable MDF spoilboard ensures uniform workpiece clamping.

  • The chip extraction system consists of a 4kW extractor, a frame with a suspended hose, and a height-adjustable hood, which allows the machine to quickly adapt to different panel thicknesses.

  • Tool cooling at -10°C extends tool life and improves cutting quality, preventing overheating even in the most complex machining operations.

  • Advanced CAD/CAM software enables the programming of 2D and 3D geometries, ensuring maximum flexibility in machining and reducing errors thanks to a high-performance simulator. It provides optimal management of toolpaths and machining sequences.

  • Mecal’s Signature Product Robustness – Technology and Innovation. Top-tier technological partners and suppliers for mechanical, electrical, electronic, and pneumatic components. This, combined with the high level of technology and innovation in Mecal’s in-house factory automation, guarantees the quality and innovation of the final product.

  • MES interfacing with various standards, including OPC UA for Industry 4.0. Optional hardware for dynamic energy monitoring for Industry 5.0 transition. Optional remote component diagnostics via Mecal VPN router for Industrial IoT.
Features

Technical specifications

Download the brochure Download the brochure

The MC TOP SYNTESIS 6020 is a 3-axis CNC machining center with a gantry X-axis, designed to ensure precision, efficiency, and versatility in the optimized processing of large panels and sheets made of composite materials, aluminum, PVC, polycarbonate, and polystyrene. —– It is equipped with an integrated vacuum clamping system using a breathable MDF spoiler board, powered by three 5.5 kW vacuum pumps with automatic sequential activation based on panel size; these dimensions automatically and sequentially activate one to five vacuum zones. —– Features include a powerful 7.5 kW electro-spindle, a 12-position automatic tool changer, tool cooling at -10°C, a 4 kW dust extraction system with height-adjustable hood, and zero-reference stops for easy panel loading. —– AlphaCam software and post-processor are standard, as is the complete set of tools for composite materials and programs for resurfacing and replacing the sacrificial board. Perimeter fencing with optical barrier photocells is included. Options include a real-panel-height probe and a tool presetter. It ensures fast, clean processing with minimal material waste.

GENERAL SPECIFICATIONS
Electrical power supply 400 V – 50/60 Hz – 3 ~ + N + PE
Total installed power30 kW
Electrospindle
Power7,5 kW
Max. speed28000 rpm
Tool-holder couplingISO 30
CoolingAir
Suction pumps3 x 5,5 kW
Chip aspirator4 kW
Compressed air supply7 bar
Air consumption
Machine400 Nl/min
Tools cooling (option)425 Nl/min (per unit)
Noise emission
Equivalent continuous sound level (Leq)79,2 dB(A)
Tool magazine
TypeLinear, on portal
Tool no.12
Basic tool characteristics
Tool holders (standard)ER 25
Max. tool length100 mm
Weight
Machine4000 kg
Vacuum pumps with frame900 kg
Aspirator120 kg
AXIS DATASpeedLength
X axis100 m/min6200 mm
Y axis100 m/min2055 mm
Z axis30 m/min230 mm
Related products

You might be interested in

Richiedi Informazioni

    * Required Fields

    INFORMATIVA PRIVACY
    The personal data mentioned above provided directly by the user will be processed in accordance with the current privacy policy by MECAL MACHINERY Srl, the data controller, in order to respond to the requests and give information on the services / products offered. The data, subject to prior consent, can also be used to periodically send e-mails or messages with other means (telephone, fax, paper mail) containing updates on MECAL MACHINERY's activity, event information, newsletters and any other communications , materials, promotional / advertising / commercial information related to the activity of the organization. The data, subject to appropriate security measures, will be handled manually and electronically by the organizers and by the responsible for the services related to the above, for example business relationship management personnel. The data may eventually be communicated to third parties within the limits strictly pertinent to the purpose, as indicated in the extended disclosure. At any time you can exercise the rights provided by current legislation, such as rectification or updating, by writing to mecal@mecal.com or MECAL MACHINERY S.r.l., registered office in Via Torre Beretti sn 27030 Frascarolo (PV). For more information, please see the complete disclosure at the following link.

    I read the complete privacy policy and authorize the processing of data and their possible communication for the purposes related to the management of the above-mentioned request.

    I agree with the processing of my personal data in order to receive newsletters, updates, event information and other communications, materials, promotional / advertising / commercial information related to the organization's activity.

    Accedi al file

    Scarica il nostro file. Inserisci la tua email qui di seguito per ricevere il link al download.

      * Required Fields

      INFORMATIVA PRIVACY
      The personal data mentioned above provided directly by the user will be processed in accordance with the current privacy policy by MECAL MACHINERY Srl, the data controller, in order to respond to the requests and give information on the services / products offered. The data, subject to prior consent, can also be used to periodically send e-mails or messages with other means (telephone, fax, paper mail) containing updates on MECAL MACHINERY's activity, event information, newsletters and any other communications , materials, promotional / advertising / commercial information related to the activity of the organization. The data, subject to appropriate security measures, will be handled manually and electronically by the organizers and by the responsible for the services related to the above, for example business relationship management personnel. The data may eventually be communicated to third parties within the limits strictly pertinent to the purpose, as indicated in the extended disclosure. At any time you can exercise the rights provided by current legislation, such as rectification or updating, by writing to mecal@mecal.com or MECAL MACHINERY S.r.l., registered office in Via Torre Beretti sn 27030 Frascarolo (PV). For more information, please see the complete disclosure at the following link.

      I read the complete privacy policy and authorize the processing of data and their possible communication for the purposes related to the management of the above-mentioned request.

      I agree with the processing of my personal data in order to receive newsletters, updates, event information and other communications, materials, promotional / advertising / commercial information related to the organization's activity.

      Richiedi Informazioni

      Per ricevere ulteriori informazioni, compilare il form sottostante.

      Error: Contact form not found.