- Pvc
The system optimizes temperature and timing based on the profile, ensuring precise and robust joints without fusion defects.
Electronic PLC management reduces standby times and operator intervention, increasing efficiency and production continuity.
The smooth and stable movement of the mobile units improves reliability and reduces wear, maintaining high machining quality.
The replacement of welding counter-blocks is extremely fast.
Pneumatic locking of the mobile head with automatic release facilitates workpiece removal, reducing processing times and increasing productivity.
The fully automatic processing cycle managed by PLC optimizes the process, ensuring precision and reducing operator intervention.
Linear motion systems utilizing recirculating ball bearing carriages guarantee superior stability, accuracy, and long-term reliability.
Mecal’s Signature Product Robustness – Technology and Innovation
Our partnerships with top-tier suppliers for mechanical, electrical, electronic, and pneumatic components—combined with the high level of technology and innovation within Mecal’s own manufacturing automation—guarantee the quality and ingenuity of the final product.
Rapid replacement systems for counter-profiles and Teflon simplify maintenance, reducing downtime and improving operational efficiency.
The MK2-LV is a two-head automatic corner welder with PLC-controlled cycles, designed to ensure precision, reliability, and high productivity in PVC profile processing. Equipped with pneumatic locking of the mobile head, movements on linear guides with recirculating ball slides, and a fully automatic work cycle, it ensures consistent quality and maximum production efficiency. Both the melting plate temperature and the melting time are adjustable, as is the weld bead size via the welding knives. —– Left welding angle fixed at 90°, right angle variable between 45° and 180°. It handles wide profile dimensions, with a maximum width of 160mm and heights ranging from 30mm to 200mm.
| GENERAL SPECIFICATIONS | ||
|---|---|---|
| Maximum profile height | mm | 200 |
| Minimum profile height | mm | 30 |
| Welding angle setting (on fixed head) | ° | 90 |
| Welding angle setting (on mobile head) | ° | 45-180 |
| Electric frequency | Hz | 50-60 |
| Installed electric power | kW | 4,3 |
| Electric power supply | V | 400 |
| Air consumption of compressed air per working cycle | Nl | 33 |
| Pneumatic operating pressure | bar | 6-8 |
| Height of the machine | mm | ± 1640 |
| Width of the machine | mm | ± 780 |
| Length of the machine | mm | ± 3800 |
| Weight of the machine | kg | ± 1000 |
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