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SW 453 Reverse Garda
SW 453 Reverse Garda
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Details
Maximum cutting precision and versatility, 500mm blade with internal/external pneumatic tilting. Featuring 1-axis CNC automation and advanced software with 10” touchscreen IPC. Reduced setup times and increased productivity.
Number of axes
  • 1 Axis
Processable materials
  • Aluminium
Intermediate angles via mechanical stops.

Intermediate angles via mechanical stops.

Thanks to automatic pneumatic positioning on positive stops, the cutting units can tilt with extreme precision and repeatability. Tilting range: 22.5° – 45° – 90° – 135°; intermediate angles are achieved by adjusting a mechanical stop.

1-axis automation, guaranteed precision.

The 1-axis CNC system enables automatic positioning of the mobile unit, while the automatic tilting is pneumatically driven, optimizing every operation and minimizing operator intervention. Maximum automation in step-by-step cycles with optional perimeter fencing and light curtains.

1-axis automation, guaranteed precision.
Advanced control, top-tier performance.

Advanced control, top-tier performance.

The advanced software features automatic cutting list management, DXF import, process optimization, and remote diagnostics, enhancing efficiency and productivity. One-click database population and seamless interfacing with all market-leading software.

Schneider Harmony IPC, 10" capacitive touch screen.

The large and responsive capacitive touch screen display for industrial applications is separable from the CPU and replaceable. Optional label printer, digital caliper, and a standard intermediate support are included.

Schneider Harmony IPC, 10
All cutting cycles included as standard.

All cutting cycles included as standard.

All cutting cycles are included as standard: two-blade, under-minimum, and ultra-short (down to 0mm center distance at 45°-45°), as well as over-length cycles. Incremental step-by-step cutting at all angles is standard, even for 45°-45° final pieces. Trimming and wedge-cut cycles are also included as standard.

Smooth feeding, flawless cuts.

Blade diameter and the oleo-pneumatic feeding system ensure smooth, precise, and constant cuts, reducing tool wear and improving cutting quality.

Smooth feeding, flawless cuts.
Advantages

  • NC automation for X-axis positioning and pneumatic tilt control for the cutting units ensure high productivity, flexibility, repeatability, and speed in complex tasks. The electro-welded base offers maximum structural rigidity, reducing vibrations and ensuring consistent, high-quality cuts even during heavy-duty operations. The front-exit, rectilinear oleo-pneumatic blade feed, with adjustable speed and depth, ensures maximum precision tailored to specific cutting needs.

  • High-quality Ø 500 mm blades ensure superior cutting capacity, perfect for large-scale profiles.

  • Wide Axis Travel. The X-axis has an effective cutting stroke from 350mm to 4000mm, with options for 5000mm and 6000mm. Tilting angles 22.5° – 45° – 90° – 135°

  • Access with multiple password levels. The operator has limited access restricted to production tasks, while the department manager has broader access privileges. The highest levels are reserved for Mecal technicians.

  • Mecal’s Signature Product Robustness – Technology and Innovation. Top-tier technological partners and suppliers for mechanical, electrical, electronic, and pneumatic components. This, combined with the high level of technology and innovation in Mecal’s in-house factory automation, guarantees the quality and innovation of the final product.

  • MES interfacing with various standards, including OPC UA for Industry 4.0. Optional hardware for dynamic energy monitoring for Industry 5.0 transition. Optional remote component diagnostics via Mecal VPN router for Industrial IoT.
Features

Technical specifications

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The SW 453 Reverse Garda is a double-head mitre saw with 1 CNC axis, internal/external pneumatic tilting, Ø 500 mm saw blades, a 4000mm useful cutting length, and a 10” Touch Screen HMI, for precise and repeatable cuts.

GENERAL SPECIFICATIONS
Electrical power supply400 V - 50 Hz - 3 ~ + N + PE
Max. total electric power (kW)5,5 (9,5)
Numerical control
TypeIPC (Industrial PC)
Monitor10” touch screen
Blade motor characteristics
Power (kW)2 x 2,2
Max. revolutions (rpm)2780
Pneumatic supply (bar)7
Air consumption
Machine (NI/cycle)53
Blade standard cooling (NI/min)100
Noise emission
Equivalent sound level (Leq) dB(A)99,1
Standardised sound power level dB(A)118,8
Blade characteristics
outer Ø (mm)500
inner Ø (mm)30
Body thickness (mm)3,2
Tooth thickness (mm)4,0
Tooth no.120
Cutting angles
Inclination (°)22,5 ÷ 135
Standard cut length max. c/c distance
Contemporary cut (mm)4000/5000/6000
Over size cut (mm)It is possible to cut profiles with a length greater than the max. c/c distance value of the machine. The feasibility of these cuts must be specifically studied by the technical department of MECAL Technical Service.
Standard cut length min. c/c distance
Contemporary cut (mm)350 (690)
Under size cut (mm)245 ÷ 350
Ultra short cut(mm)0 ÷ 245
Total weight
Machine (kg)1850 / 1950 / 2050
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      INFORMATIVA PRIVACY
      The personal data mentioned above provided directly by the user will be processed in accordance with the current privacy policy by MECAL MACHINERY Srl, the data controller, in order to respond to the requests and give information on the services / products offered. The data, subject to prior consent, can also be used to periodically send e-mails or messages with other means (telephone, fax, paper mail) containing updates on MECAL MACHINERY's activity, event information, newsletters and any other communications , materials, promotional / advertising / commercial information related to the activity of the organization. The data, subject to appropriate security measures, will be handled manually and electronically by the organizers and by the responsible for the services related to the above, for example business relationship management personnel. The data may eventually be communicated to third parties within the limits strictly pertinent to the purpose, as indicated in the extended disclosure. At any time you can exercise the rights provided by current legislation, such as rectification or updating, by writing to mecal@mecal.com or MECAL MACHINERY S.r.l., registered office in Via Torre Beretti sn 27030 Frascarolo (PV). For more information, please see the complete disclosure at the following link.

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