- 4 Axis
- Pvc
- Steel
- Aluminium
4-axis machining center for processing Aluminum, Light Alloys, PVC, and Light Steel.
The clamps slide on precision guides and are automatically positioned in a sequential manner by a cylinder fixed to the moving column (DPM system), ensuring stability and precision during machining.
The motorized tilting beam can be positioned at any angle within the -90° to +90° range.
5-position tool magazine on the machine bed for drilling, milling, tapping, and end-milling tools. Optionally, a second magazine can be added on the right side with 3 additional positions.
The standard electro-spindle is an ISO30, 3.8 kW, 20,000 rpm model; an optional ISO30, 6 kW, 18,000 rpm version is also available.
Two standard aligners are included, allowing for the loading of either two profiles of complementary lengths or a single profile that covers the entire working area.
Maximum productivity. DPM sequential automatic positioning clamps for automatic clamp setup. Rapid movements with speeds up to 70 m/min make the machining center particularly productive.
Maximum safety. Safety is guaranteed by the upward-sliding door and shatterproof shield.
3-axis interpolation. Machining operations such as drilling, tapping, end-milling, and milling can be performed with linear and circular interpolation.
Electro-welded bed. Monolithic bed, a Mecal hallmark. The bottom of the bed collects swarf, which must be easily removed manually through the appropriate opening on the right-hand side.
Tool lubrication and cooling. Tool cooling is provided by a minimal quantity lubrication (MQL) unit.
Mecal’s Renowned Product Robustness – Technology and Innovation. Technological partners and top-of-the-range suppliers for mechanical, electrical, electronic, and pneumatic components. This, combined with the high technological and innovation standards of Mecal’s in-house automation, guarantees the quality and innovation of the final product.
User-friendly software. The easy and intuitive CadCam3D software allows for rapid programming and execution.
Smart Factory. Interfacing with MES via various standards, including OPC UA for Industry 4.0. Optional hardware for dynamic energy monitoring for the Industry 5.0 transition. Remote component diagnostics via optional Mecal VPN router for Industrial IoT.
Mitsubishi fiber optic fieldbus. Digital technology and data transmission via fiber optics guarantee high performance with reduced interference and maximum reliability.
4-axis CNC machining center dedicated to processing aluminum, light alloy, PVC, and light steel profiles. The 4th axis consists of a rotating work table with a rotation range from –90° to +90° on the horizontal axis, positioning at any intermediate angle. The machine can therefore perform machining operations on the top face and all side faces of the profile at any inclination within the range. It features 4 DPM clamps for the sequential automatic positioning of the clamps into their final position, using a pneumatic cylinder fixed to the electro-spindle head. It is equipped with a 5-position tool magazine with automatic tool change, located on the left-hand side of the bed, which can also house a disc cutter for end-milling operations. An optional additional aggregate magazine with 3 further positions is available on the right-hand side of the bed.
| GENERAL SPECIFICATIONS | ||
|---|---|---|
| Total installed power | 400 V – 50/60 Hz – 3 ~ + N + PE | |
| Electrospindle | 5 kW (7 kW) | |
| Elettromandrino | ||
| Power | 3,8 kW | 6 kW |
| Max. speed | 20000 | 18000 |
| Tool-holder coupling | ISO 30 | |
| Cooling | Aria | |
| Compressed air supply | 7 bar | |
| Air consumption | ||
| Machine | 330 Nl/min | |
| Tool cooler (option) | 425 Nl/min (for unit) | |
| Noise emission (operator position) | ||
| Equivalent continuous sound level (Leq) | 73,7 dB(A) | |
| Tool magazine | ||
| Type | Linear (left) | Linear (right) [optional] |
| Aggregate/tool no. | 5 | 3 |
| Basic tool characteristics | ||
| Tool holders (standard) | ER 25 | |
| Cylindrical cutter max. length | 160 mm | |
| Disk cutter max. diameter | 150 mm | |
| Total weight | 2000 kg | |
| AXIS DATA | Speed | Lenght |
| X axis | 70 m/min | 3500 mm |
| Y axis | 30 m/min | 370 mm |
| Z axis | 30 m/min | 348 mm |
| A axis | 50 °/s | ± 90° |
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