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MC 305 Kosmos TM MMI
MC 305 Kosmos TM MMI
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Details
4-axis CNC moving-column machining center with vertical spindle, equipped with a Traveling Beam (TM) and Independent Motorized Clamps (MMI). Engineered for processing architectural extruded aluminum and light alloy profiles, as well as shaped steel and PVC sections, it guarantees precision, versatility, and maximum operational efficiency.
Number of axes
  • 4 Axis
Processable materials
  • Pvc
  • Steel
  • Aluminium
Profile clamping

Profile clamping

Four standard independent motorized clamps for proper workpiece clamping, with simultaneous automatic movement (MMI); fifth and sixth clamps are optional. The machine can be produced with telescopic clamps and either a standard or lowered beam for processing curved profiles.

Working beam rotation to all intermediate degrees

Working beam rotation to all intermediate degrees – Double Length Cycle Management. The tilting beam can be positioned at any angle within the -125° to +125° range. The software manages the milling cycle with manual workpiece repositioning against stop 2, for lengths exceeding 8,000 mm.

Working beam rotation to all intermediate degrees
Advanced technology for maximum efficiency

Advanced technology for maximum efficiency

With dedicated accessories, it is possible to perform machining operations on multiple faces of the profile and end-milling with a disc cutter on both ends. Optional features include a tool presetter, workpiece length reader, multidirectional infrared touch probe, barcode reader, and interface with external software.

Tool magazine

10-station tool magazine located at the center of the bed to reduce tool change times. Optionally, two supplementary magazines can be added at both ends of the bed, increasing tool capacity to 16 stations. These aggregate magazines are the ideal solution for housing angular heads and tools with extension tubes, as well as standard tools.

Tool magazine
Electro-spindle

Electro-spindle

The standard electrospindle is a 6 kW, 18,000 rpm ISO 30; optional 8.5 kW, 24,000 rpm HSK F63, with or without encoder.

Two standard profile stops

The two profile stops are standard and allow for the loading of either two profiles of complementary lengths or a single profile that takes up the entire working area.

Two standard profile stops
Advantages

  • Maximum productivity. Independent motorized clamps for ultra-fast clamp setup. Rapid movements with speeds up to 80 m/min make the machining center exceptionally productive.

  • Maximum safety. Safety is guaranteed by the upward-sliding door and unbreakable shield.

  • 3-axis interpolation. Drilling, tapping, end-milling, and milling operations can be performed with linear and circular interpolation.

  • Optimized scrap evacuation. Provision for chip and scrap collection bins, with the option to install a motorized conveyor belt for waste evacuation.

  • Tool lubrication and cooling. Tool cooling is managed by a minimum quantity lubrication (MQL) unit. An optional tool cooling system for dry machining is also available.

  • Self-lubricating linear guides. All slideways and ball screws are lubricated via an automatic centralized system. The CNC axes slide on precision guides and are driven by digital motors, ensuring stability and machining accuracy.

  • Usual Mecal Product Robustness – Technology and Innovation. Top-of-the-line technological partners and suppliers for mechanical, electrical, electronic, and pneumatic components. All of this, combined with the high technological level and innovation of the automation within the Mecal plant, guarantees the quality and innovation of the final product.

  • User-friendly software. The easy and intuitive CadCam3D software allows for rapid programming and execution. The optional Cadlink program allows for the importation of STEP and IGES files from 3D design software, enabling rapid workpiece production.

  • Smart Factory. Interfacing with MES in various standards, including OPC UA for Industry 4.0. Optional hardware for dynamic energy monitoring for Industry 5.0 transition. Remote diagnostics of components via optional Mecal VPN router for Industrial IoT.

  • Mitsubishi fiber optic fieldbus. Digital technology and data transmission via fiber optics guarantee high performance with reduced interference and maximum reliability.
Features

Technical specifications

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4-axis CNC machining center designed for processing aluminum, light alloy, PVC, and steel profiles, equipped with appropriate safety protections. The 4th axis consists of a motorized beam with a rotation capacity from –125° to +125° on the horizontal axis, including all intermediate angles. The machine can therefore perform machining operations on the top and side faces of the profile at any inclination within this range. It features MMI independent motorized clamps that automatically reach their final position simultaneously. It is equipped with a 10-station tool magazine with automatic tool change, located at the center of the bed, plus two optional additional magazines for a total of 16 tools, capable of housing angular units for head and tail machining or Y-axis cutting, and a disc cutter for end-milling operations. It also features a function that facilitates workpiece loading/unloading. With the optional pads for the moving parts of the clamps, a clamping capacity of 300mm is achieved.

GENERAL SPECIFICATIONS
Electrical power supply 400 V – 50/60 Hz – 3 ~ + N + PE
Total installed power8 kW (10,5 kW)
Electrospindle
Power6 kW8,5 kW
Max. speed1800024000
Tool-holder couplingISO 30HSK F63
CoolingAria
Compressed air supply7 bar
Air consumption
Machine330 Nl/min
Tool cooler (option)425 Nl/min (per unit)
Noise emission (operator position)
Equivalent continuous sound level (Leq)73,7 dB(A)
Tool magazine
TypeLinear (central)Linear (right and/or left)
[optional]
Aggregate/tool no.9 + 13 + 3
Basic tool characteristics
Tool holders (standard)ER 25
Cylindrical cutter max. length150 mm
Disk cutter max. diameter200 mm
Total weight 3200 kg
AXIS DATASpeedLength
X axis80 m/min4225 mm
Y axis30 m/min530 mm
Z axis30 m/min410 mm
A axis50 °/s± 125°
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      INFORMATIVA PRIVACY
      The personal data mentioned above provided directly by the user will be processed in accordance with the current privacy policy by MECAL MACHINERY Srl, the data controller, in order to respond to the requests and give information on the services / products offered. The data, subject to prior consent, can also be used to periodically send e-mails or messages with other means (telephone, fax, paper mail) containing updates on MECAL MACHINERY's activity, event information, newsletters and any other communications , materials, promotional / advertising / commercial information related to the activity of the organization. The data, subject to appropriate security measures, will be handled manually and electronically by the organizers and by the responsible for the services related to the above, for example business relationship management personnel. The data may eventually be communicated to third parties within the limits strictly pertinent to the purpose, as indicated in the extended disclosure. At any time you can exercise the rights provided by current legislation, such as rectification or updating, by writing to mecal@mecal.com or MECAL MACHINERY S.r.l., registered office in Via Torre Beretti sn 27030 Frascarolo (PV). For more information, please see the complete disclosure at the following link.

      I read the complete privacy policy and authorize the processing of data and their possible communication for the purposes related to the management of the above-mentioned request.

      I agree with the processing of my personal data in order to receive newsletters, updates, event information and other communications, materials, promotional / advertising / commercial information related to the organization's activity.

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