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MC 305 Gianos TM MMI
MC 305 Gianos TM MMI
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Details
4-axis CNC vertical gantry machining center with double tilting beam, equipped with MMI (Independent Motorized Clamps) for simultaneous and automatic clamp positioning. Engineered for milling, drilling, and tapping on aluminum, light alloy, PVC, and steel profiles; it guarantees maximum flexibility and precision during machining operations.
Number of axes
  • 4 Axis
Processable materials
  • Pvc
  • Aluminium
Profile clamping

Profile clamping

Eight standard, individually motorized clamps for correct workpiece securing, featuring simultaneous automatic movement (MMI). 10 or 12 clamps are optional. The standard supplementary pads on the moving part of the clamps allow for a clamping width of up to 300mm.

Indipendent beams

The two mobile beams can rotate to any angle within the -125° to +125° range, allowing for complex and customizable machining without the need for manual repositioning. Multiple operational modes are available: in a single working field, in pendulum mode, or multi-piece pendulum mode.

Indipendent beams
Tool magazine

Tool magazine

Automatic tool magazine with 11 positions, with two additional magazines available for a total of 17 tools. Management of angular heads for Y-axis cutting and end-to-tail machining.

Maximum operational flexibility

Ability to process profiles from small widths up to 300mm in Y. Optional features include a workpiece length reader, an infrared multi-directional probe, and tool presetting. Upon request, the machine can be manufactured with telescopic clamps and standard or lowered beams for processing curved aluminum or steel profiles.

Maximum operational flexibility
Four reference stops

Four reference stops

The four standard retractable reference stops allow for the loading of four profiles at a time or a single long profile, providing great operational flexibility.

Advanced performance

8.5 kW 24,000 rpm HSK-63F air-cooled electrospindle, with or without encoder; 10 kW version optional.

Advanced performance
Advantages

  • Maximum productivity. Pendulum machining in masked time. Independently motorized clamps for ultra-fast clamp setup.

  • Maximum safety. Safety guaranteed by the double upward-sliding door and shatterproof shields.

  • 3-axis interpolation. Drilling, tapping, end-milling, and milling operations can be performed with linear and circular interpolation.

  • Optimized scrap evacuation. Pre-arranged for chip and scrap collection bins, with the option to install a motorized conveyor belt for waste evacuation.

  • Tool lubrication and cooling. Tool cooling is managed by a minimum quantity lubrication (MQL) unit. An optional tool cooling system for dry machining is available.

  • Self-lubricating linear guides. All slideways and ball screws are lubricated via an automatic centralized system. The CNC axes slide on precision guides and are driven by digital motors, ensuring stability and machining accuracy.

  • Traditional Mecal Product Robustness – Technology and Innovation. Technological partners and suppliers of top-of-the-range mechanical, electrical, electronic, and pneumatic components. All this, together with the high level of technology and innovation in Mecal’s in-house automation, guarantees the quality and innovation of the final product.

  • User-friendly software. The easy and intuitive CadCam3D software allows for rapid programming and execution. The optional Cadlink program enables the import of STEP and IGES files from 3D design software, allowing for quick workpiece execution.

  • Smart Factory. Interfacing with MES in various standards, including OPC UA for Industry 4.0. Optional hardware for dynamic energy monitoring for the Industry 5.0 transition. Remote component diagnostics via optional Mecal VPN router for Industrial IoT.

  • Mitsubishi fiber optic fieldbus. Digital technology and data transmission via fiber optics guarantee high performance with reduced interference and maximum reliability.
Features

Technical specifications

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4-axis controlled CNC machining center dedicated to processing aluminum, light alloy, PVC, and steel profiles. The 4th axis consists of two rotating beams with a rotation range from –125° to +125° on the horizontal axis, capable of positioning at any intermediate angle. The machine is equipped with 4 reference stops and 8 standard MMI (independently motorized) clamps—with options for 10 or 12—and can operate in pendulum mode for up to 4 workpieces in masked time, or process extra-long profiles utilizing the entire working length.

The machine can perform operations on the top face and all lateral faces of the profile at any inclination within the range. It features an 11-station tool magazine with automatic tool change located at the center of the bed, plus two optional additional aggregate magazines for a total of 17 tools, capable of housing angular units for end and tail machining, angular heads for Y-axis cutting, and disc cutters for end-milling operations.

It also includes a function that facilitates ergonomic workpiece loading and unloading. Finally, it comes standard with the MAM system (automatic clamp movement during the machining cycle), a feature that makes it particularly suitable for the Automotive sector. Extremely fast positioning speeds up to 140 m/min. Y-axis clamping capacity up to 300mm.

GENERAL SPECIFICATIONS
Electrical power supply400 V - 50/60 Hz – 3 ~ + N + PE
Total installed power11,5 kW (13 kW)
Electrospindle
Power8,5 kW10 kW
Max. speed24000
Tool-holder couplingHSK F63
CoolingAirLiquid
Compressed air supply7 bar
Air consumption
Machine330 Nl/min
Tool cooler (option)425 Nl/min (per unit)
Noise emission (operator position)
Equivalent continuous sound level (Leq)79 dB(A)
Tool magazine
TypeLinear (central)Linear (right and/or left)
[optional]
Aggregate/tool no.10 + 13 + 3
Basic tool characteristics
Tool holders (standard)ER 25
Cylindrical cutter max. length150 mm
Disk cutter max. diameter150 mm
Total weight machine4450 kg
AXIS DATASpeedLength
X axis140 m/min7435 mm
Y axis30 m/min530 mm
Z axis30 m/min410 mm
A/A1 axis60 °/s± 125°
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      INFORMATIVA PRIVACY
      The personal data mentioned above provided directly by the user will be processed in accordance with the current privacy policy by MECAL MACHINERY Srl, the data controller, in order to respond to the requests and give information on the services / products offered. The data, subject to prior consent, can also be used to periodically send e-mails or messages with other means (telephone, fax, paper mail) containing updates on MECAL MACHINERY's activity, event information, newsletters and any other communications , materials, promotional / advertising / commercial information related to the activity of the organization. The data, subject to appropriate security measures, will be handled manually and electronically by the organizers and by the responsible for the services related to the above, for example business relationship management personnel. The data may eventually be communicated to third parties within the limits strictly pertinent to the purpose, as indicated in the extended disclosure. At any time you can exercise the rights provided by current legislation, such as rectification or updating, by writing to mecal@mecal.com or MECAL MACHINERY S.r.l., registered office in Via Torre Beretti sn 27030 Frascarolo (PV). For more information, please see the complete disclosure at the following link.

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