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MC 305 Kosmos TM DPM
MC 305 Kosmos TM DPM
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Details
4-axis CNC vertical spindle moving-column machining center, equipped with a motorized beam (TM) and an automatic clamp sequential positioning system (DPM). Designed for processing extruded aluminum and light alloy profiles for architecture, as well as shaped steel and PVC profiles, it offers high precision and flexibility.
Number of axes
  • 4 Axis
Processable materials
  • Pvc
  • Steel
  • Aluminium
Profile clamping

Profile clamping

Four standard clamps for the correct clamping of the workpiece, with DPM (Clamp Positioning Device) sequential automatic movement; fifth and sixth clamps are optional.

Working beam rotation to all intermediate angles.

Working beam rotation to all intermediate angles – Double Length Cycle Management. The tilting beam can be positioned at any angle within the -125° and +125° range. The software manages the milling cycle with manual workpiece repositioning on stop 2, for lengths exceeding 8000mm.

Working beam rotation to all intermediate angles.
Advanced technology for maximum efficiency.

Advanced technology for maximum efficiency.

With dedicated accessories, it is possible to perform machining on multiple profile faces and end-milling operations with a disc cutter on both ends. Optional features include the tool preset, workpiece length reader, multidirectional infrared touch probe, barcode reader, and interface with external software.

Tool magazine

10-slot tool magazine located in the center of the bed to reduce tool change times. Optionally, two additional magazines can be added at both ends of the bed, increasing tool availability up to 16 slots. The aggregate magazines are the ideal solution for housing both angular heads and extension tube tools, as well as regular tools.

Tool magazine
Electro-spindle

Electro-spindle

The standard electro-spindle is 6kW ISO 30 at 18,000 rpm; optional HSK F63 8.5kW at 24,000 rpm, available with or without encoder.

Two standard profile stops.

Two standard aligners are included, allowing for the loading of either two profiles of complementary lengths or a single profile that spans the entire working area.

Two standard profile stops.
Advantages

  • Maximum productivity. DPM sequential automatic positioning clamps for automatic setup. Rapid movements with speeds up to 80 m/min make the machining center exceptionally productive.

  • Maximum safety. Safety is guaranteed by the upward-sliding door and shatterproof shield.

  • 3-axis interpolation. Drilling, tapping, end-milling, and milling operations can be performed with linear and circular interpolation.

  • Waste evacuation optimization. Pre-arranged for chip and scrap collection tanks, with the possibility of installing a motorized conveyor belt for waste evacuation.

  • Tool lubrication and cooling. Tool cooling is provided by a minimum quantity lubrication (MQL) unit. An optional tool cooling system for dry machining is also available.

  • Self-lubricating linear guides. All slideways and ball screws are lubricated via a centralized automatic system. The CNC axes slide on precision guides and are driven by digital motors, ensuring stability and machining accuracy.

  • Traditional Mecal Product Robustness – Technology and Innovation. Top-of-the-line technological partners and suppliers for mechanical, electrical, electronic, and pneumatic components. All this, combined with the high level of technology and innovation in Mecal’s in-house factory automation, guarantees the quality and innovation of the final product.

  • User-friendly software. The easy and intuitive CadCam3D software allows for rapid programming and execution. The optional Cadlink program enables the import of STEP and IGES files from 3D design software, allowing for quick workpiece production.

  • Smart Factory. Interfacing with MES via various standards, including OPC UA for Industry 4.0. Optional hardware for dynamic energy monitoring for Industry 5.0 transition. Optional remote diagnostics of components via Mecal VPN router for Industrial IoT.

  • Mitsubishi fiber optic fieldbus. Digital technology and data transmission via fiber optics ensure high performance with reduced interference and maximum reliability.
Features

Technical specifications

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4-axis CNC machining center designed for processing aluminum, light alloy, PVC, and steel profiles, equipped with suitable protection. The 4th axis consists of a motorized beam with a rotation capacity from –125° to +125° on the horizontal axis, including intermediate angles. The machine can therefore perform machining operations on the top and side faces of the profile at any angle within this range. It features clamps positioned sequentially by the DPM automatic system (Clamp Positioning Device), consisting of a pneumatic cylinder integral to the spindle head. It is equipped with a 10-slot tool magazine with automatic tool change, located in the center of the bed, plus two optional additional magazines for a total of 16 tools, capable of housing an angular unit for head and tail machining or Y-cutting, and a disc cutter for end-milling operations. It also features a function that facilitates workpiece loading and unloading. With the optional pads for the moving parts of the clamps, a clamping capacity of 300mm is achieved.

GENERAL SPECIFICATIONS
Electrical power supply 400 V – 50/60 Hz – 3 ~ + N + PE
Total installed power8 kW (10,5 kW)
Electrospindle
Power6 kW8,5 kW
Max. speed1800024000
Tool-holder couplingISO 30HSK F63
CoolingAria
Compressed air supply7 bar
Air consumption
Machine330 Nl/min
Tool cooler (option)425 Nl/min (per unit)
Noise emission (operator position)
Equivalent continuous sound level (Leq)73,7 dB(A)
Tool magazine
TypeLinear (central)Linear (right and/or left)
[optional]
Aggregate/tool no.9 + 13 + 3
Basic tool characteristics
Tool holders (standard)ER 25
Cylindrical cutter max. length150 mm
Disk cutter max. diameter200 mm
Total weight 3200 kg
AXIS DATASpeedLength
X axis80 m/min4225 mm
Y axis30 m/min530 mm
Z axis30 m/min410 mm
A axis50 °/s± 125°
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      INFORMATIVA PRIVACY
      The personal data mentioned above provided directly by the user will be processed in accordance with the current privacy policy by MECAL MACHINERY Srl, the data controller, in order to respond to the requests and give information on the services / products offered. The data, subject to prior consent, can also be used to periodically send e-mails or messages with other means (telephone, fax, paper mail) containing updates on MECAL MACHINERY's activity, event information, newsletters and any other communications , materials, promotional / advertising / commercial information related to the activity of the organization. The data, subject to appropriate security measures, will be handled manually and electronically by the organizers and by the responsible for the services related to the above, for example business relationship management personnel. The data may eventually be communicated to third parties within the limits strictly pertinent to the purpose, as indicated in the extended disclosure. At any time you can exercise the rights provided by current legislation, such as rectification or updating, by writing to mecal@mecal.com or MECAL MACHINERY S.r.l., registered office in Via Torre Beretti sn 27030 Frascarolo (PV). For more information, please see the complete disclosure at the following link.

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