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MC 302 Geos 5A MDT
MC 302 Geos 5A MDT
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Details
5-axis CNC vertical gantry machining center equipped with Kinema CNC and Mitsubishi drives and inverters. Featuring NC-controlled motorized clamps for automatic and simultaneous positioning (MMI) and 'Cut and Separate' cycle (Mdt) with an accuracy of a few hundredths of a millimeter. The system also includes Mam (automatic clamp movement during machining) and Mab cycle (step-by-step machining and cutting). Engineered for milling, drilling, tapping, and 5-face cutting on aluminum and PVC profiles, as well as steel processing, it ensures high precision and operational flexibility. Ideal for curtain wall applications and structural aluminum.
Number of axes
  • 5 Axis
Processable materials
  • Steel
  • Aluminium
MDT, MAM and MAB modules

MDT, MAM and MAB modules

MDT module for the standard cut-and-separate cycle. MAM, automatic clamp movement during machining, is included as standard. MAB cycle, a step-by-step bar feed module, is available as an option. Advanced system for obtaining multiple workpieces from a single profile bar; this system optimizes both machining times and material usage.

Advanced technology for maximum efficiency.

Structural rigidity and robustness for consistent quality. Top-of-the-range mechanical, electrical, electronic, and pneumatic components. Clamping capacity up to 550 mm. 20 kW electrospindle with encoder (optional 22 kW) featuring high-pressure internal lubrication for machining any thickness of aluminum.

Advanced technology for maximum efficiency.
Safety is our priority: laser scanners plus light curtains.

Safety is our priority: laser scanners plus light curtains.

The laser scanner system guarantees operator freedom of movement for profile loading and unloading, while ensuring maximum safety within the workshop.

Efficiency in tool changing, ensuring operational continuity.

18-position rotary tool magazine located on the moving column, significantly reducing tool-change times. Additional blade magazine (max Ø 500 mm) housed on-board the carriage.

Efficiency in tool changing, ensuring operational continuity.
User friendly software.

User friendly software.

The user-friendly and intuitive CadCam3D software allows for rapid programming and execution. The optional Cadlink program enables the import of .step and .iges files from 3D design software, allowing for immediate part production.

Fiber optic fieldbus.

3. Digital technology and data transmission via fiber optics guarantee high performance with reduced interference and maximum reliability.

Fiber optic fieldbus.
Advantages

  • Secure clamping and MAM automatic repositioning: the independent clamping units are motorized and CNC-managed, allowing for rapid and accurate repositioning during the machining process.

  • Advanced Interpolation: Supports milling operations with linear and circular interpolation across the X-Y-Z axes, increasing operational versatility.

  • High-Precision Rigid Tapping. Liquid-cooled electrospindle with HSK F63 tool holder, 20 kW power (optional 22 kW), capable of performing rigid tapping up to M20.

  • Automation and Safety. Equipped with laser scanners for access control and perimeter guards, it guarantees a safe working environment in compliance with industry standards.

  • Advanced Scrap Management. Pre-arranged for the integration of a motorized rubber belt conveyor, designed for the automatic evacuation of processing waste

  • MES interfacing with various standards, including OPC UA for Industry 4.0. Optional hardware for dynamic energy monitoring for Industry 5.0 transition. Optional remote component diagnostics via Mecal VPN router for Industrial IoT.

  •  Optional items include remote keypad, barcode scanner, and label printer.

  • Traditional Mecal Product Robustness – Technology and Innovation. Top-tier technological partners and suppliers for mechanical, electrical, electronic, and pneumatic components. This, combined with the high level of technology and innovation in Mecal’s in-house automation, guarantees the quality and innovation of the final product.
Features

Technical specifications

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5-axis CNC machining centre. High performance in terms of speed and flexibility, particularly suitable for processing large profiles, especially indicated for the curtain wall and industrial sectors. Safety is guaranteed by a laser scanner technology system. —– Pendulum machining and CadCam3D software; optional Cadlink software for importing, translating, and executing STEP or IGES files originating from 3D design software. —– 18-position tool magazine with automatic tool changer plus a dedicated saw blade compartment housing a standard 500mm diameter blade. All CNC axes are absolute, including the clamp axes, and do not require homing upon machine restart. —– It features 8 standard motorized CNC clamps which are true CNC axes in their own right. The clamps can work in dynamic pendulum mode, positioning themselves independently and in masked time relative to the spindle’s machining processes in the opposite work field (pendulum machining). Furthermore, the clamps can perform cut-and-separate cycles on a full-length bar (MDT, cutting module). —– The MAM cycle (automatic clamp movement during machining) is standard, while the MAB cycle (bar feed module, incremental cutting type) is optional. —– The 5 axes allow the Hiteco orbital electrospindle to rotate +/- 321° on the vertical C-axis and +/- 181° on the A-axis all around the profile, to perform machining on all faces of the profile. Linear and circular interpolation on three axes (XYZ).

GENERAL SPECIFICATIONS
Electrical power supply400 V – 50/60 Hz – 3 ~ + N + PE
Potenza elettrica totale max32 kW (34 kW)
Electrospindle
Power20 kW22 kW
Max. speed24000 rpm
Tool-holder couplingHSK F63
CoolingLiquid
Compressed air supply7 bar
Air consumption
Total 850 Nl/min
Machine350 Nl/min
Tool lubrification and cooling 250 Nl/min (for unit)
Noise emission
Equivalent continuous sound level (Leq)79 dB(A)
Tool magazine
TypeRevolver
(on board head)		Single-seat linear
(on board head)
Aggregate/tool no.18-
Blade no.-1
Basic tool characteristics
Tool holders (standard / optional)ER 25 / ER 32
Cylindrical cutter max. length 150 mm
Disk cutter max. diameter200 mm
Basic blade characteristics
outer Ø 500 mm
inner Ø 32 mm
Thickness4 mm
Tooth no. 120
Total weight of machine9000 / 10500 / 12000 kg
AXIS DATA Speed Lenght
X axis70 m/min 8600 / 10600 / 12600 mm
Y axis60 m/min 1570 mm
Z axis40 m/min 740 mm
A axis125 °/s± 181°
C axis125 °/s± 321°
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      INFORMATIVA PRIVACY
      The personal data mentioned above provided directly by the user will be processed in accordance with the current privacy policy by MECAL MACHINERY Srl, the data controller, in order to respond to the requests and give information on the services / products offered. The data, subject to prior consent, can also be used to periodically send e-mails or messages with other means (telephone, fax, paper mail) containing updates on MECAL MACHINERY's activity, event information, newsletters and any other communications , materials, promotional / advertising / commercial information related to the activity of the organization. The data, subject to appropriate security measures, will be handled manually and electronically by the organizers and by the responsible for the services related to the above, for example business relationship management personnel. The data may eventually be communicated to third parties within the limits strictly pertinent to the purpose, as indicated in the extended disclosure. At any time you can exercise the rights provided by current legislation, such as rectification or updating, by writing to mecal@mecal.com or MECAL MACHINERY S.r.l., registered office in Via Torre Beretti sn 27030 Frascarolo (PV). For more information, please see the complete disclosure at the following link.

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