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MC 302 Geos 5A MTS
MC 302 Geos 5A MTS
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Details
5-axis CNC vertical gantry machining center with Mitsubishi C80 CNC, equipped with NC-controlled motorized clamps for automatic and simultaneous positioning (MMI) and 'Cut and Separate' cycle (Mdt) with an accuracy of a few hundredths of a millimeter. It also features Mam (automatic clamp movement during machining) and Mab cycle (step-by-step machining and cutting). Designed for milling, drilling, tapping, and 5-face cutting on aluminum and PVC profiles, as well as steel processing, it ensures high precision and operational flexibility. Ideal for structural aluminum extrusions and curtain wall applications.
Number of axes
  • 5 Axis
Processable materials
  • Steel
  • Aluminium
MDT, MAM and MAB modules

MDT, MAM and MAB modules

MDT module for “cut and separate” cycles, and optional MAB bar advancement module for step-by-step cutting. This advanced system is designed to produce multiple workpieces from a single profile bar, optimizing both processing times and material usage. The MTS system enables versatile processes, such as executing an MDT cycle on Stop 1 using a full-length bar, while simultaneously performing a single-piece cycle on Stop 4. The clamps are no longer restricted by specific zones or designated working areas.

Clamping capacity up to 550 mm.

Clamping capacity up to 550mm. Axis Control: Optional advanced 5-axis interpolation. Spindle: 20 kW electrospindle with encoder, or optional 22 kW version. Cooling/Lubrication: High-pressure internal lubrication, designed for processing any thickness of aluminum.

Clamping capacity up to 550 mm.
Safety is our priority: radar systems plus light curtains.

Safety is our priority: radar systems plus light curtains.

The Mitsubishi C80 control ensures enhanced safety, execution speed, programming versatility, and high reliability; the M850 also guarantees 5-axis interpolation. Modularity and robot integration capabilities. 30% higher productivity compared to competitors.

High-end components

Structural rigidity and robustness for consistent quality. Top-of-the-range mechanical, electrical, electronic, and pneumatic components. The gantry structure ensures superior stiffness and tighter tolerances when machining large-scale, high-thickness profiles.

High-end components
Cutting-edge features

Cutting-edge features

Tool presetting and optional tool wear control. Automatic self-tuning for axes, spindle pivot, and kinematics. Optional automatic system for thermal expansion compensation. Optional profile chip-blowing system for dry machining with diamond tools. Optional laser control for correct profile positioning when interfacing with loading robots. Optional multidirectional infrared probe for measuring actual extrusion dimensions and applying related corrections.

Software

meSoft 2.0 enables realistic cycle simulation and high-performance anti-collision control, with an optional cycle timing module for productivity calculations. It features tool and counter-template design, as well as management of toolpaths, lead-in/lead-out types, overlaps, and pocketing cycles with islands. The software allows for the customization of machining sequences within the Mdt cycle, both before and after the separation cut. Additionally, it provides full logging of operator and machine activities for interpretation by MES/MOM systems.

Software
Advantages

  • High precision and stability: the axes slide on recirculating ball bearing guides and are driven by digital motors, ensuring precision and reliability even during the most complex machining operations.

  • Secure clamping and automatic repositioning: the clamps are CNC-managed and can be automatically repositioned during the machining cycle, increasing productivity via the MAM cycle.

  • Machining on any face of the profile; optional machining of the underside using an angle head.

  • Using drill bits, end mills, tapping tools, disc cutters, or indexable insert tools, it is possible to perform machining on any face of the profile, optimizing operational flexibility.

  • Efficient scrap management: the bed is designed to automatically channel machining debris toward the center, pre-arranged for a motorized conveyor belt for waste evacuation.

  • Advanced automation and safety: equipped with cabin-mounted radar and end-position photocells for access control and perimeter protection, ensuring a safe working environment compliant with industrial standards.

  • MES interfacing with various standards, including OPC UA for Industry 4.0. Optional hardware for dynamic energy monitoring for Industry 5.0 transition. Optional remote component diagnostics via Mecal VPN router for Industrial IoT.

  •  Optional: remote control panel, barcode reader, label printer.

  • The Customary Robustness of Mecal Products – Technology and Innovation. High-end technological partners and suppliers for top-of-the-line mechanical, electrical, electronic, and pneumatic components. All this, combined with the advanced level of technology and automation within the Mecal plant, guarantees the quality and innovation of the final product.

  • C80 Mitsubishi and meSoft 2.0: The state-of-the-art MTS system delivers enhanced performance, safety (radar system), and productivity (parts per unit of time). It ensures high reliability (OEE) with features like axes auto-tuning and self-diagnosis. Offering flexible working field lengths, it provides seamless hardware interfacing (robotics, motion, I/O) and software integration (MES, MOM, work orders, ISO files, and STEP files from external CAM).
Features

Technical specifications

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5-axis CNC machining centre. High performance in terms of speed and flexibility, particularly suitable for processing large profiles, especially indicated for the curtain wall and industrial structural profile sectors. —– Safety is guaranteed by a radar technology system. Pendulum machining with the possibility of modulating work areas thanks to the NC and HMI software. —– MeSoft2.0 is the new software that ensures simplified programming and use, while also capable of receiving and executing ISO programs from 3D software or translating and executing STEP or IGES files. —– 18-position tool magazine with automatic tool changer plus a dedicated saw blade compartment housing a standard 500mm diameter blade. —– All CNC axes are absolute, including the clamp axes, and do not require homing upon machine restart; 5-axis interpolation is optional with the M850 NC. —– It features 8 standard motorized CNC clamps which are true CNC axes in their own right. The clamps can work in dynamic pendulum mode, positioning themselves independently and in masked time relative to the spindle’s machining processes in the opposite work field (pendulum machining). Furthermore, the clamps can perform cut-and-separate cycles on a full-length bar (MDT, cutting module). —– The MAM cycle (automatic clamp movement during machining) is standard, while the MAB cycle (bar feed module, incremental cutting type) is optional. The 5 interpolating axes allow the Hiteco orbital electrospindle to rotate +/- 321° on the vertical C-axis and +/- 181° on the A-axis all around the profile, to perform machining on all faces of the profile.

GENERAL SPECIFICATIONS
Electrical power supply 400 V – 50/60 Hz – 3 ~ + N + PE
Total installed power32 kW (34 kW)
Electrospindle
Power20 kW20 kW
Max. speed24000 rpm
Tool-holder couplingHSK F63
CoolingLiquido
Compressed air supply7 bar
Air consumption
Machine350 Nl/min
Noise emission
Equivalent continuous sound level (Leq)79 dB(A)
Tool magazine
TypeRevolver
(on board head)

Single-seat linear
(on board head)
Aggregate/tool no.18-
Blade no.-1
Basic tool characteristics
Tool holders (standard / optional)ER 25 / ER 32
Cylindrical cutter max. length150 mm
Disk cutter max. diameter200 mm
Basic blade characteristics
outer Ø 500 mm
inner Ø 32 mm
Thickness4 mm
Tooth no.120
Total weight of machine9000 / 10500 / 12000 / 15000 kg
AXIS DATASpeedLenght
X axis80 m/min8600 / 10600 / 12600 / 15760 mm
Y axis70 m/min1530 mm
Z axis35 m/min740 mm
A axis125 °/s± 181°
C axis125 °/s± 321°
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      INFORMATIVA PRIVACY
      The personal data mentioned above provided directly by the user will be processed in accordance with the current privacy policy by MECAL MACHINERY Srl, the data controller, in order to respond to the requests and give information on the services / products offered. The data, subject to prior consent, can also be used to periodically send e-mails or messages with other means (telephone, fax, paper mail) containing updates on MECAL MACHINERY's activity, event information, newsletters and any other communications , materials, promotional / advertising / commercial information related to the activity of the organization. The data, subject to appropriate security measures, will be handled manually and electronically by the organizers and by the responsible for the services related to the above, for example business relationship management personnel. The data may eventually be communicated to third parties within the limits strictly pertinent to the purpose, as indicated in the extended disclosure. At any time you can exercise the rights provided by current legislation, such as rectification or updating, by writing to mecal@mecal.com or MECAL MACHINERY S.r.l., registered office in Via Torre Beretti sn 27030 Frascarolo (PV). For more information, please see the complete disclosure at the following link.

      I read the complete privacy policy and authorize the processing of data and their possible communication for the purposes related to the management of the above-mentioned request.

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