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MC 304 Ariel 5A MDT
MC 304 Ariel 5A MDT
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Details
5-axis CNC vertical gantry machining center featuring Kinema CNC and Mitsubishi drives and inverters. It is equipped with NC-controlled motorized clamps for automatic and simultaneous positioning, including the 'Cut and Separate' cycle (Mdt - CM) with an accuracy of a few hundredths of a millimeter. The machine also features Mam (automatic clamp movement during machining - Method of Automatic Movement) and Mab cycle (step-by-step machining and cutting - Magnetic Core Drilling Machines). Engineered for milling, drilling, tapping, and 5-face cutting of aluminum and PVC profiles, as well as steel processing, it guarantees high precision and operational flexibility. Ideal for applications in the curtain wall industry and industrial aluminum sectors.
Number of axes
  • 5 Axis
Processable materials
  • Steel
  • Aluminium
Mecal high-automation cycles: MDT, MAM, MAB

Mecal high-automation cycles: MDT, MAM, MAB

The MDT cut and separate system, included as standard, allows for multiple profile cutting thanks to CNC motorized clamps and automatic positioning for versatile and modular processes. The MAM system, featuring automatic clamp movement during machining, is also included as standard. The MAB cycle, a step-by-step bar feed module, is available as an option.

Clamping capacity up to 500 mm.

Advanced technology for maximum efficiency. Clamping capacity up to 500 mm. MITSUBISHI axes and motors guarantee high positioning precision and long-term reliability.

Clamping capacity up to 500 mm.
Advanced technology for maximum efficiency.

Advanced technology for maximum efficiency.

The optional MAB cycle allows the machining center to operate as an automatic cutting line. The MAM system (automatic clamp movement during the cycle) enables the processing of highly complex parts for the Automotive and Industrial sectors.

Modular operations and multiple cuts from a full-length bar.

The MDT module cuts and separates from the full bar, enabling modular operations with CNC-motorized vices for extremely precise and efficient machining and handling of the cut workpiece.

Modular operations and multiple cuts from a full-length bar.
Legendary Mecal robustness.

Legendary Mecal robustness.

The tubular steel base frame ensures rigidity and stability, making it ideal for machining large profiles. Structural robustness guarantees consistent quality, supported by top-of-the-range mechanical, electrical, electronic, and pneumatic components.

Tool magazine and electrospindle.

Equipped with an 18 kW liquid-cooled electrospindle (20 kW optional) and a built-in encoder, the ARIEL-5 guarantees high-speed performance and machining precision.

Tool magazine and electrospindle.
Advantages

  • Production time optimization: with simultaneous clamp positioning and rapid tool changes in any position, it significantly reduces production times.

  • Clean and interruption-free working environment. Equipped with removable tanks and optional motorized conveyors, it ensures a clean and efficient workspace.

  • Optional. Remote control panel, barcode reader, label printer, multi-directional probe.

  •  Interfacing with MES using various standards, including OPC UA for Industry 4.0. Optional hardware for dynamic energy monitoring to support the Industry 5.0 transition. Optional remote component diagnostics via Mecal VPN routers for Industrial IoT.

  • Digital technology and data transmission via fiber optics guarantee high performance with reduced interference and maximum reliability.

  • The hallmark robustness of Mecal products – Technology and Innovation. Top-tier technological partners and suppliers for mechanical, electrical, electronic, and pneumatic components. All of this, combined with the high level of technology and innovation in Mecal’s in-house automation, guarantees the quality and innovation of the final product

  • The user-friendly and intuitive CadCam3D software allows for rapid programming and execution. The optional Cadlink program enables the importation of STEP and IGES files from 3D design software, ensuring quick workpiece processing.
Features

Technical specifications

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5-axis CNC machining centre. High performance in terms of speed and flexibility, particularly suitable for processing large profiles, especially indicated for the curtain wall and industrial sectors. Safety is guaranteed by a laser scanner technology system. —– Pendulum machining and CadCam3D software; optional Cadlink software for importing and executing machining from STEP or IGES files originating from 3D design software. —– 12-position tool magazine with automatic tool changer plus a dedicated saw blade compartment housing a 450mm diameter blade. —– All CNC axes are absolute, including the clamps, and do not require homing upon machine restart. It features 8 standard motorized clamps which, in dynamic pendulum mode, position themselves independently and in masked time relative to the spindle’s machining processes in the opposite work field (pendulum cycle). Furthermore, as the clamps are true CNC axes, they allow for the machining and cutting cycle on a full-length bar (MDT cycle, cut and separate). —– The 5 axes allow the Hiteco electrospindle to rotate continuously +/- 321° on the C-axis and +/- 181° continuously on the A-axis, to perform machining on all faces of the profile. —– MAM cycle (automatic clamp movement during the cycle) as standard. Optional MAB cycle (bar feed module with step-by-step cycle). Linear and circular interpolation on three axes (XYZ).

GENERAL SPECIFICATIONS
Electrical power supply 400 V – 50/60 Hz – 3 ~ + N + PE
Total installed power28 kW (30 kW)
Electrospindle
Power18 kW20 kW
Max. speed24000
Tool-holder couplingHSK F63
CoolingLiquid
Compressed air supply7 bar
Air consumption
Total800 Nl/min
Machine300 Nl/min
Tool cooling250 Nl/min (for unit)
Noise emission
Equivalent continuous sound level (Leq)79 dB(A)
Tool magazine
TypeRevolver
(gantry located)		Single-seat rotary
(gantry located)
Aggregate/tool no.12-
Blade no.-1
Basic tool characteristics
Tool holders (standard / optional)ER 25 / ER 32
Cylindrical cutter max. length150 mm
Disk cutter max. diameter200 mm
Basic blade characteristics
outer Ø 450 mm
inner Ø32 mm
Thickness3,8 mm
Tooth no.108
Total weight of machine7000 / 8000 / 9000 kg
AXIS DATASpeedLenght
X axis80 m/min7480 / 9480 / 11480 mm
Y axis60 m/min1400 mm
Z axis40 m/min700 mm
A axis110 °/s± 181°
C axis120 °/s± 321°
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      INFORMATIVA PRIVACY
      The personal data mentioned above provided directly by the user will be processed in accordance with the current privacy policy by MECAL MACHINERY Srl, the data controller, in order to respond to the requests and give information on the services / products offered. The data, subject to prior consent, can also be used to periodically send e-mails or messages with other means (telephone, fax, paper mail) containing updates on MECAL MACHINERY's activity, event information, newsletters and any other communications , materials, promotional / advertising / commercial information related to the activity of the organization. The data, subject to appropriate security measures, will be handled manually and electronically by the organizers and by the responsible for the services related to the above, for example business relationship management personnel. The data may eventually be communicated to third parties within the limits strictly pertinent to the purpose, as indicated in the extended disclosure. At any time you can exercise the rights provided by current legislation, such as rectification or updating, by writing to mecal@mecal.com or MECAL MACHINERY S.r.l., registered office in Via Torre Beretti sn 27030 Frascarolo (PV). For more information, please see the complete disclosure at the following link.

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