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MC 304 Atlas Panels 3A DPM
MC 304 Atlas Panels 3A DPM
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Details
Designed for the processing of sectional doors for industrial buildings and garages, as well as aluminum, light alloy, and steel profiles. It offers high precision, flexibility, and operational efficiency.
Number of axes
  • 3 Axis
Processable materials
  • Aluminium
Sturdiness and stability.

Sturdiness and stability.

One-piece bed with a moving column structure and vertical spindle to ensure rigidity and stability. These features ensure constant precision even during the most demanding machining operations.

DPM Clamping System.

The automatic positioning of the clamps, known as MMI (Independent Motorized Clamps), allows for the optimization of the work cycle.

DPM Clamping System.
Tool Magazine - Electrospindle

Tool Magazine - Electrospindle

The 8-position tool magazine integrated into the moving gantry allows for tool changes in any working position, reducing downtime and increasing productivity. It is often equipped with aggregate magazines and angular heads for X and Y cutting with a 200mm blade. 6kW ISO 30 electrospindle or optional 8.5kW HSK-F63.

Ensured Safety

Protective cabin and light curtains ensure a safe working environment, reducing risks and maintenance costs.

Ensured Safety
User friendly software.

User friendly software.

The easy and intuitive CadCam3D software allows for rapid programming and execution. The optional Cadlink program enables the import of STEP and IGES files from 3D design software, ensuring fast workpiece execution.

 Fiber optic fieldbus.

 Digital technology and data transmission via fiber optics ensure high performance with reduced interference and maximum reliability.

 Fiber optic fieldbus.
Advantages

  • Complex 3-axis machining. The NC manages the three axes, while an optional angle head ensures processing on three faces of the profile or on the head and tail, such as X and Y-axis panel cutting.

  • Precision and quality. Clamps and axes on precision linear guides ensure accurate machining, guaranteeing precision and quality.

  • Reliable workpiece clamping. Motorized clamps on precision guides ensure stable locking, optimizing machining quality and repeatability. Vertical clamps allow for X-axis cutting of the panel.

  • Workspace optimization. The division of the working area into two independent zones allows for the simultaneous loading and execution of multiple workpieces in pendulum mode, increasing production efficiency. The full machine length can be utilized to process particularly long profiles.

  • Optimized tool cooling system. The minimum quantity lubrication (MQL) unit ensures efficient coolant distribution, improving cutting conditions and extending tool life. Optional cold air cooling for dry machining on aluminium.

  • MES interfacing with various standards, including OPC UA for Industry 4.0. Optional hardware for dynamic energy monitoring for Industry 5.0 transition. Optional remote component diagnostics via Mecal VPN router for Industrial IoT.

  • Traditional Mecal Product Robustness – Technology and Innovation. Top-tier technological partners and suppliers for mechanical, electrical, electronic, and pneumatic components. All this, combined with the high level of technology and innovation in Mecal’s in-house automation, guarantees the quality and innovation of the final product.

  • Wide range of options. Optional remote pendant, barcode reader, angular heads, tool presetter, multi-directional probe, one or two aggregate magazines, hood vacuum extractor, interface with external software.
Features

Technical specifications

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3-axis CNC machining centre, ideal for processing sandwich panels for sectional doors, featuring optional automatic loading and unloading via motorized rollers, and the optional capability for X and Y panel cutting using angular heads equipped with 200mm saw blades. —– A versatile machining centre that also allows for the processing of aluminium, light alloy, and steel profiles on all three sides by using an angular head. It features 8 standard clamps positioned sequentially by the DPM system, automatically setting up the machine. —– The machine is equipped with two working zones and 4 fields, and can be used in pendulum mode for a significant increase in productivity. Alternatively, the full length can be used for particularly long panels or profiles. —– Upon request, it can be interfaced with motorized roller tables and photocells for high-productivity panel processing. —– It features an 8-position tool magazine located directly on the X-axis carriage, allowing for very rapid tool changes. It is frequently supplied with optional aggregate magazines and angular heads for X and Y cutting. —– Particularly valued for the clamp structure which significantly facilitates the loading of panels and profiles.

GENERAL SPECIFICATIONS
Electrical power supply400 V - 50/60 Hz – 3 ~ + N + PE
Total installed power14,5 kW (17 kW)
Electrospindle
Power6 kW8,5 kW
Max. speed18000 rpm24000 rpm
Tool-holder couplingISO 30HSK F63
CoolingAir
Compressed air supply7 bar
Air consumption
Machine330 Nl/min
Tool cooler (option)425 Nl/min (for unit)
Noise emission
Equivalent continuous sound level (Leq)79 dB(A)
Tool magazine
TypeLinear to deposit / extraction (on board head)Fixed
(optional)
Aggregate/tool no.7 + 12 aggregate
Basic tool characteristics
Tool holders (standard)ER 25
Cylindrical cutter max. length150 mm
Disk cutter max. diameter150 mm
Total weight of machine5300 / 6300 / 7300
AXIS DATA SpeedLenght
X axis80 m/min 7460/9460/11460 mm
Y axis65 m/min 1460 mm
Z axis40 m/min 620 mm
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      INFORMATIVA PRIVACY
      The personal data mentioned above provided directly by the user will be processed in accordance with the current privacy policy by MECAL MACHINERY Srl, the data controller, in order to respond to the requests and give information on the services / products offered. The data, subject to prior consent, can also be used to periodically send e-mails or messages with other means (telephone, fax, paper mail) containing updates on MECAL MACHINERY's activity, event information, newsletters and any other communications , materials, promotional / advertising / commercial information related to the activity of the organization. The data, subject to appropriate security measures, will be handled manually and electronically by the organizers and by the responsible for the services related to the above, for example business relationship management personnel. The data may eventually be communicated to third parties within the limits strictly pertinent to the purpose, as indicated in the extended disclosure. At any time you can exercise the rights provided by current legislation, such as rectification or updating, by writing to mecal@mecal.com or MECAL MACHINERY S.r.l., registered office in Via Torre Beretti sn 27030 Frascarolo (PV). For more information, please see the complete disclosure at the following link.

      I read the complete privacy policy and authorize the processing of data and their possible communication for the purposes related to the management of the above-mentioned request.

      I agree with the processing of my personal data in order to receive newsletters, updates, event information and other communications, materials, promotional / advertising / commercial information related to the organization's activity.

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