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MC 305 Gianos TM DPM
MC 305 Gianos TM DPM
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Details
4-axis CNC vertical gantry machining center with dual tilting beams, equipped with DPM (Single Clamp Positioning Device) for automatic clamp setup. Designed for milling, drilling, and tapping on aluminum, light alloys, PVC, and steel profiles; it ensures maximum flexibility and machining precision.
Number of axes
  • 4 Axis
Processable materials
  • Pvc
  • Aluminium
Profile clamping

Profile clamping

Eight standard clamps for correct workpiece clamping, with automatic DPM displacement in sequence, thanks to a pneumatic cylinder integral to the electrospindle head. Optional 10 or 12 clamps. The standard supplementary pads on the mobile part of the clamps allow for clamping widths up to 300mm.

Indipendent beams

The two mobile beams can rotate to any angle within the range of -125° and +125°, allowing for complex and customizable machining without the need for manual repositioning. Various usage possibilities: in a single working field, in pendulum mode, or multi-piece pendulum mode.

Indipendent beams
Tool magazine

Tool magazine

Automatic tool magazine with 11 positions, with two additional magazines available for a total of 17 tools. Management of angular heads for Y-axis cutting and end-and-tail machining.

Maximum operational flexibility

Capability to machine profiles from a few mm up to 300 mm in width (Y-axis). Optional features include a workpiece length reader, an infrared multi-directional touch probe, and a tool presetter. Upon request, the machine can be equipped with telescopic vices and standard or lowered beams for machining curved aluminum or steel profiles.

Maximum operational flexibility
Four reference stops

Four reference stops

The four standard retractable reference stops allow for the loading of four profiles at a time or a single long profile, providing great operational flexibility.

Advanced performance

The 8.5 kW, 24,000 rpm air-cooled electrospindle with HSK-63F tool holder, with or without encoder; an optional 10 kW version is available.

Advanced performance
Advantages

  • Maximum productivity. Pendular machining in shadow time. Clamps with DPM system for automatic machine setup, ready for profile loading.

  • Maximum safety. Safety guaranteed by the double upward-sliding door and shatterproof shields.

  • 3-axis interpolation. Drilling, tapping, end-milling, and milling operations can be performed with linear and circular interpolation.

  • Optimized scrap removal. Provision for chip and scrap collection bins, with the possibility of installing a motorized conveyor belt for waste evacuation.

  • Tool lubrication and cooling. Tool cooling is handled by a minimal lubrication system control unit. Optional tool cooling system for dry machining.

  • Self-lubricating linear guides. All slideways and ball screws are lubricated via an automatic centralized system. The CNC axes slide on precision guides and are driven by digital motors, ensuring stability and machining accuracy.

  • Traditional Mecal Product Robustness – Technology and Innovation. Technological partners and suppliers of top-tier mechanical, electrical, electronic, and pneumatic components. All this, combined with the high level of technology and innovation in Mecal’s in-house automation, guarantees the quality and innovation of the final product.

  • User-friendly software. The easy and intuitive CadCam3D software allows for rapid programming and execution. The optional Cadlink program enables the import of STEP and IGES files from 3D design software, allowing for quick workpiece execution.

  • Smart Factory. Interfacing with MES in various standards, including OPC UA for Industry 4.0. Optional hardware for dynamic energy monitoring for the Industry 5.0 transition. Remote component diagnostics via optional Mecal VPN router for Industrial IoT.

  • Mitsubishi fiber optic fieldbus. Digital technology and data transmission via fiber optics guarantee high performance with reduced interference and maximum reliability
Features

Technical specifications

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4-axis controlled CNC machining center dedicated to processing aluminum, light alloy, PVC, and steel profiles. The 4th axis consists of two rotating beams with a tilting capacity from -125° to +125° on the horizontal axis, positioning at any intermediate angle. The machine is equipped with 4 stops and 8 standard DPM (clamp positioning device) clamps—with 10 or 12 as options; a cylinder integral to the spindle head moves them individually. It can operate in pendular mode for up to 4 workpieces in masked time, or process extra-long profiles occupying the entire working length. Consequently, the machine can perform operations on the top face and all side faces of the profile at any angle within the range. It features an 11-station tool magazine with automatic tool change located at the center of the bed, plus two optional additional aggregate magazines for a total of 17 tools. It can accommodate angular units for end-machining, angular heads for Y-axis cutting, and disc cutters for facing operations. It also includes a function that facilitates workpiece loading/unloading in an ergonomic position. Extremely fast positioning with speeds up to 140 m/min. Y-axis clamping capacity up to 300 mm.

GENERAL SPECIFICATIONS
Electrical power supply400 V - 50/60 Hz – 3 ~ + N + PE
Total installed power11,5 kW (13 kW)
Electrospindle
Power8,5 kW10 kW
Max. speed24000
Tool-holder couplingHSK F63
CoolingAirLiquid
Compressed air supply7 bar
Air consumption
Machine330 Nl/min
Tool cooler (option)425 Nl/min (per unit)
Noise emission (operator position)
Equivalent continuous sound level (Leq)79 dB(A)
Tool magazine
TypeLinear (central)Linear (right and/or left)
[optional]
Aggregate/tool no.10 + 13 + 3
Basic tool characteristics
Tool holders (standard)ER 25
Cylindrical cutter max. length150 mm
Disk cutter max. diameter150 mm
Total weight machine4450 kg
AXIS DATASpeedLength
X axis140 m/min7435 mm
Y axis30 m/min530 mm
Z axis30 m/min410 mm
A/A1 axis60 °/s± 125°
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      INFORMATIVA PRIVACY
      The personal data mentioned above provided directly by the user will be processed in accordance with the current privacy policy by MECAL MACHINERY Srl, the data controller, in order to respond to the requests and give information on the services / products offered. The data, subject to prior consent, can also be used to periodically send e-mails or messages with other means (telephone, fax, paper mail) containing updates on MECAL MACHINERY's activity, event information, newsletters and any other communications , materials, promotional / advertising / commercial information related to the activity of the organization. The data, subject to appropriate security measures, will be handled manually and electronically by the organizers and by the responsible for the services related to the above, for example business relationship management personnel. The data may eventually be communicated to third parties within the limits strictly pertinent to the purpose, as indicated in the extended disclosure. At any time you can exercise the rights provided by current legislation, such as rectification or updating, by writing to mecal@mecal.com or MECAL MACHINERY S.r.l., registered office in Via Torre Beretti sn 27030 Frascarolo (PV). For more information, please see the complete disclosure at the following link.

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