Etichetta
Details
Automatic line with simultaneous multi-axis control, designed for machining and cutting full-length aluminum, light alloy, and PVC profiles.
Number of axes
  • up to 38 axis
Automatic Loading System

Automatic Loading System

Automatic bar loading and compacting system with in-process feeding. A dynamic storage table for profiles up to 300x200mm (independent of section geometry) feeds a bar pusher equipped with a 4-axis controlled gripper for precise clamping. An optional CNC tilting system ensures correct profile orientation for all geometries. The standard compacting system allows for storage of up to 10 bars. Aligners and vertical clamps facilitate profile processing and feeding into the machining cabin. All sequence and timing parameters are software-configurable.

Advanced CNC-controlled clamping system for Y and Z axes.

Advanced CNC-controlled system for Y and Z-axis workpiece clamping, featuring single or double CNC-controlled counter-blocks in Y and Z on each of the three standard clamps. Bar clamping via dynamic system. Sequential closing control and operating pressure managed directly by the CNC. Optional CNC-controlled mobile clamp on the X-axis with movement synchronized to the rotary table for greater machining precision and reduced overhang.

Advanced CNC-controlled clamping system for Y and Z axes.
Tool pre-setting

Tool pre-setting

Tool length measurement and integrity check system.

Gantry-mounted multi-spindle revolver head.

Up to 8 electrospindles (4.5kW) with HSK 40C quick-release couplings, featuring a pneumatic deployment system on guides and NC-controlled slewing ring rotation of +/- 181°. The gantry moves along 3 NC axes, enabling machining on the bar clamped in the vices.

Gantry-mounted multi-spindle revolver head.
Independent cutting unit.

Independent cutting unit.

3-axis NC cutting system featuring a Ø550mm down-acting blade with Y and Z-axis feed and 0-360° vertical axis rotation. An optional 3-axis NC rear blade (Ø400mm) is available for frontal cutting, featuring 0-180° transverse axis rotation.

3-axis NC end-milling unit

3-axis NC end-milling or 4-axis NC head and tail milling unit. These units for end-of-profile processing allow for milling, tapping, and end-milling on the workpiece extremities along X, Y, and Z axes plus A-axis rotation.

3-axis NC end-milling unit
Advantages

Features

Technical specifications

An advanced CNC system for full-length aluminium and light alloy profiles, capable of performing integrated milling, drilling, tapping, end-milling, cutting, and end-machining (head/tail) cycles through interpolated axes and high-dynamic, high-productivity work units. —– Equipped with three fundamental units: loading table, machining and cutting cabin, and unloading table. —– The loading table features an ergonomic loading height thanks to the elevator system, bar compacting capability, a user-configurable system for correct bar processing according to the profile shape, aligners, tilters, vertical clamps, and a 4-axis bar pusher. —– Inside the cabin, the electrospindle-holder ring (up to 8 spindles) is able to reach the profile from every angle; three CNC clamps on horizontal and vertical jaws, an additional CNC clamp to reduce overhang during milling, and single or double CNC counter-blocks in Y and Z on all clamps. A descending saw blade integral with the ring base (550mm, 3-axis CNC), a frontal saw blade integral with the base (400mm, 3-axis CNC), an end-milling unit, and a 4-axis head/tail drilling and tapping unit. —– Unloading table with a CNC work-piece extractor, ergonomic table height via the elevator system, evacuation belt for very short pieces, and a piece compacting system; the top-of-the-range version allows for the complete reconstruction of the original bar: unmanned cycle. ‘On-the-fly’ CNC labeling system or up to two classic labeling machines for finished pieces or remnants. Industry 4.0 and optional Industry 5.0 kit. VPN monitoring of components for Industrial IoT.

GENERAL SPECIFICATIONS
Electrical power supply400 V – 50/60 Hz – 3 ~ + N + PE
Total installed power15 + 9 kW max
Electric spindles (N° max)8
Power4,5 kW
Max. speed24000 rpm
Cooling typeAir
Optional tool taperHSK C 40
Compressed air supply7
Air consumption
Machine200 Nl/cycle
Vertical cutting unit
Blade motor
Power3 kW
Revs (rpm)2860 max (adjustable)
Basic blade features
external Ø550 mm
internal Ø32 mm
Thickness3,5 mm
Teeth thickness4,2 mm
Teeth no.140
Loading bench
Max. loadable profile length7000 mm
Min. loadable profile length1500 mm
Max. capacity300 kg
Noise emission (operator station)
Equivalent continuous sound level (Leq)74,3 dB(A)
Total weight of machine7000 kg
DATA OF THE END MILLING UNIT (OPTION)
Blade motor
Power2 kW
Revs (rpm)2880 max (adjustable)
Basic characteristics of the disk cutter
external Ø180 mm
internal Ø32 mm
Thickness10 mm
Teeth thickness14 mm
Teeth no.18
DATA OF THE HORIZONTAL CUTTING UNIT (OPTION)
Blade motor
Power2 kW
Revs (rpm)2820 max (adjustable)
Basic blade features
external Ø400 mm
internal Ø32 mm
Thickness3 mm
Teeth thickness3,6 mm
Teeth no.96
AXIS DATASpeedStroke
Profile handling unit
X axis130 m/min8795 mm
Y axis15 m/min150 mm
Z axis15 m/min104 mm
A axis45 °/s± 91°
Rotary ring gear
X axis20 m/min285 mm
Y axis20 m/min470 mm
Z axis30 m/min478 mm
A axis150 °/s± 181°
Vertical cutting unit
X axis20 m/min
Y axis20 m/min880 mm
Z axis18 m/min459 mm
C Axis120 °/sfrom 0 to -360°
Vice 3
X axis25 m/min560 mm
Piece extractor
X axis25 m/min450 mm
End milling unit (option)
X axis20 m/min174 mm
Y axis30 m/min450 mm
Z axis3 m/min158 mm
Horizontal cutting unit
(option)
Y axis30 m/min770 mm
Z axis5 m/min235 mm
B axis50 °/sfrom 0 to 181°
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      * Required Fields

      INFORMATIVA PRIVACY
      The personal data mentioned above provided directly by the user will be processed in accordance with the current privacy policy by MECAL MACHINERY Srl, the data controller, in order to respond to the requests and give information on the services / products offered. The data, subject to prior consent, can also be used to periodically send e-mails or messages with other means (telephone, fax, paper mail) containing updates on MECAL MACHINERY's activity, event information, newsletters and any other communications , materials, promotional / advertising / commercial information related to the activity of the organization. The data, subject to appropriate security measures, will be handled manually and electronically by the organizers and by the responsible for the services related to the above, for example business relationship management personnel. The data may eventually be communicated to third parties within the limits strictly pertinent to the purpose, as indicated in the extended disclosure. At any time you can exercise the rights provided by current legislation, such as rectification or updating, by writing to mecal@mecal.com or MECAL MACHINERY S.r.l., registered office in Via Torre Beretti sn 27030 Frascarolo (PV). For more information, please see the complete disclosure at the following link.

      I read the complete privacy policy and authorize the processing of data and their possible communication for the purposes related to the management of the above-mentioned request.

      I agree with the processing of my personal data in order to receive newsletters, updates, event information and other communications, materials, promotional / advertising / commercial information related to the organization's activity.

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