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TDC 622 Edgemaster 5A
TDC 622 Edgemaster 5A
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Details
Designed for combined 3D cutting. Maximum versatility and precision with motorized rotation from 22.5° to 135°, motorized tilting from 45° to 90°, and automatic direct upward or radial stroke based on the profile width.
Number of axes
  • 5 Axis
Processable materials
  • Aluminium
Maximum operational flexibility with 5-axis CNC control

Maximum operational flexibility with 5-axis CNC control

The advanced 5-axis CNC automation enables precise and adaptive movements, eliminating the need for manual adjustments and increasing production efficiency.

Custom cuts at any angle.

The cutting units rotate from 22.5° to 135°, while the blades within the heads have a 45° – 90° range, ensuring versatility for complex machining without compromising quality.

Custom cuts at any angle.
Extreme cutting precision.

Extreme cutting precision.

Extreme cutting precision thanks to radial and tilting movement. The combined cutting system ensures smooth processing, reducing waste and optimizing the finish of the machined profiles.

Multiple access credentials.

Differentiated access for operators and department managers, as well as additional levels dedicated to Mecal technical personnel.

Multiple access credentials.
Schneider Harmony 15” IPC with capacitive touch screen.

Schneider Harmony 15” IPC with capacitive touch screen.

The wide and responsive industrial capacitive touch screen display is detachable from the CPU and replaceable. Optional label printer.

Chip conveyor

A motorized chip conveyor is located at the rear of the machine, with waste material fed onto it via two chutes on the outer sides of the cutting units. An optional chip suction system can also be added.

Chip conveyor
Advantages

  • Impressive cutting diagram. Thanks to the Ø 600 mm blades and the radial system, the machine guarantees precise cuts even on extremely wide profiles, optimizing productivity.

  • Minimum quantity lubrication as standard. Extended blade life and consistent cutting quality with the MQL (Minimum Quantity Lubrication) system.

  • Swarf and chip evacuation. Automatic evacuation of scrap and fumes keeps the workspace tidy and improves operator safety.

  • Vertical clamping. Greater precision and safety with the 4-vertical clamp system (two per head) that adapts to cutting angles, ensuring stability and reducing the risk of errors. Optional horizontal clamping available.

  • Renowned Mecal Product Robustness – Technology and Innovation. Top-tier technological partners and suppliers for mechanical, electrical, electronic, and pneumatic components. This, combined with high technological standards and internal automation within the Mecal plant, guarantees the quality and innovation of the final product.

  • MES interfacing with various standards, including OPC UA for Industry 4.0. Optional hardware for dynamic energy monitoring for Industry 5.0 transition. Optional remote component diagnostics via Mecal VPN router for Industrial IoT.
Features

Technical specifications

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The TDC 622 Edgemaster 5A is a double-head mitre saw with 5 CNC axes and combined 3D cutting, Ø 600 mm saw blades, designed for high precision, advanced automation, and maximum production efficiency. It features a tilting-ascending blade exit that discriminates between direct or radial modes based on profile width. It boasts an impressive cutting diagram of 510mm in the Y-axis at 90°.

The motorized rotations of the blades range from 22.5° to 135°, while the motorized tilting of the discs inside the heads ranges from 45° to 90°. Over-measure, under-measure, and step-by-step cycles come as standard, as does the first intermediate profile support (second and third are optional).

Mechanical, electronic, and pneumatic components are top-of-the-market. It includes a 15” Schneider IPC with a detachable display and a standard VPN router for remote Industrial IoT diagnostics of both components and the desktop.

Ideal for precise cuts on curtain wall profiles, winter gardens, structural aluminum, and the transport sector. Options include the DBE (Dynamic Belt Extractor), a safety fence with photocells, and a dynamic motorized belt for step-by-step part evacuation. Profile database population is achieved with 1 click, and it is interfaced with 51 software packages worldwide.

GENERAL SPECIFICATIONS
Electrical power supply400 V - 50 Hz - 3 ~ + N + PE
Total installed power13,5 (17,5)
Numeric control
TypeIPC (Industrial PC)
Monitor15” touch screen
Blade motor characteristics
Power (kW)2 x 5
Max. revolution (rpm)2400
Compressed air supply (bar)7
Air consumption
Machine (NI/cycle)55
Noise emission (operator position)
Equivalent continuous sound level (Leq) dB(A)101,7
Standardised sound power level dB(A)122,5
Blade characteristics
outer Ø (mm)600
inner Ø (mm)32
Body thickness (mm)4,0
Tooth thickness (mm)4,4
Tooth no.140
Cutting angle
Rotation (°)22,5 ÷ 135
Inclination (°)45 ÷ 90
Standard cut length quota interasse massima
Contemporary cut (mm)5000/6000
Over size cut (mm)It is possible to cut profiles with a length greater than the max. c/c distance value of the machine. The feasibility of these cuts must be specifically studied by the technical department of MECAL. Technical Service.
Standard cut length quota interasse minima
Contemporary cut (mm)470 - 1370 - 1180 - 895
Under size cut (mm)390 ÷ 470
Ultra short cut (mm)0 ÷ 390
Cutting width (mm)510
Total weight
Machine (kg)4000 / 4200
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      INFORMATIVA PRIVACY
      The personal data mentioned above provided directly by the user will be processed in accordance with the current privacy policy by MECAL MACHINERY Srl, the data controller, in order to respond to the requests and give information on the services / products offered. The data, subject to prior consent, can also be used to periodically send e-mails or messages with other means (telephone, fax, paper mail) containing updates on MECAL MACHINERY's activity, event information, newsletters and any other communications , materials, promotional / advertising / commercial information related to the activity of the organization. The data, subject to appropriate security measures, will be handled manually and electronically by the organizers and by the responsible for the services related to the above, for example business relationship management personnel. The data may eventually be communicated to third parties within the limits strictly pertinent to the purpose, as indicated in the extended disclosure. At any time you can exercise the rights provided by current legislation, such as rectification or updating, by writing to mecal@mecal.com or MECAL MACHINERY S.r.l., registered office in Via Torre Beretti sn 27030 Frascarolo (PV). For more information, please see the complete disclosure at the following link.

      I read the complete privacy policy and authorize the processing of data and their possible communication for the purposes related to the management of the above-mentioned request.

      I agree with the processing of my personal data in order to receive newsletters, updates, event information and other communications, materials, promotional / advertising / commercial information related to the organization's activity.

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