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SW 453 Plug
SW 453 Plug
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Details
Maximum cutting precision and versatility, 500mm blade with external pneumatic tilting. Featuring 1-axis CNC automation and advanced software with 7” touchscreen controller. Reduced setup times and increased productivity.
Number of axes
  • 1 Axis
Processable materials
  • Aluminium
Intermediate angles via mechanical stops.

Intermediate angles via mechanical stops.

Thanks to automatic pneumatic positioning on positive stops, the cutting units can tilt with extreme precision and repeatability. Tilting range: 22.5° – 45° – 90°; intermediate angles are achieved by adjusting a mechanical stop.

1-axis automation, guaranteed precision.

The 1-axis CNC system enables automatic positioning of the mobile unit, while the automatic tilting is pneumatically driven, optimizing every operation and minimizing operator intervention. Maximum automation in step-by-step cycles with optional perimeter fencing and light curtains.

1-axis automation, guaranteed precision.
Cutting list import via RJ45 Ethernet cable.

Cutting list import via RJ45 Ethernet cable.

The software enables automatic cutting list management, BMP file import for profile sections, and optional remote diagnostics via VPN router, enhancing efficiency and productivity. Seamless interfacing with all software on the market.

Pro-face IPC (Schneider Group), 7" capacitive touch screen.

The 7-inch industrial capacitive touch screen display is detachable from the CPU and easily replaceable. It includes an optional label printer, a digital caliper, and a standard intermediate support.

Pro-face IPC (Schneider Group), 7
All cutting cycles included as standard.

All cutting cycles included as standard.

All cutting cycles are included as standard: two-blade, under-minimum, ultra-short (including 0mm center distance at 45°-90°), and over-maximum length. Step-by-step cutting is standard at all angles, even for 45°-90° final pieces. Trimming cut (spuntato) is also included as standard.

Smooth feeding, flawless cuts.

Blade diameter and the oleo-pneumatic feeding system ensure smooth, precise, and constant cuts, reducing tool wear and improving cutting quality.

Smooth feeding, flawless cuts.
Advantages

  • NC automation for X-axis positioning and pneumatic tilt control for the cutting units ensure high productivity, flexibility, repeatability, and speed in complex tasks. The electro-welded base offers maximum structural rigidity, reducing vibrations and ensuring consistent, high-quality cuts even during heavy-duty operations. The front-exit, rectilinear oleo-pneumatic blade feed, with adjustable speed and depth, ensures maximum precision tailored to specific cutting needs.

  • High-quality Ø 500 mm blades ensure superior cutting capacity, perfect for large-scale profiles.

  • Wide Axis Travel. The X-axis has a working cutting length from 400mm to 4000mm, with 5000mm and 6000mm options available. Tilting angles 22.5° – 45° – 90°

  • Access with multiple password levels. The operator has limited access restricted to production tasks, while the department manager has broader access privileges. The highest levels are reserved for Mecal technicians.

  • Mecal’s Signature Product Robustness – Technology and Innovation. Top-tier technological partners and suppliers for mechanical, electrical, electronic, and pneumatic components. This, combined with the high level of technology and innovation in Mecal’s in-house factory automation, guarantees the quality and innovation of the final product.

  • MES interfacing with various standards, including OPC UA for Industry 4.0. Optional hardware for dynamic energy monitoring for Industry 5.0 transition. Optional remote component diagnostics via Mecal VPN router for Industrial IoT.
Features

Technical specifications

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The SW 453 Plug is a double-head mitre saw with 1 CNC axis, external pneumatic tilting, Ø 500 mm saw blades, a 4000mm useful cutting length, and a Proface controller (Schneider Electric group) with a 7” Touch Screen, for precise and repeatable cuts.

GENERAL SPECIFICATIONS
Electrical power supply400 V - 50 Hz - 3 ~ + N + PE
Max. total electric power (kW)5,5 (9,5)
Positioner
TypePro Face
Monitor7” touch screen
Blade motor characteristics
Power (kW)2 x 2,2
Max. revolutions (rpm)2780
Pneumatic supply (bar)7
Air consumption
Machine (NI/cycle)39
Blade standard cooling (NI/min)100
Noise emission
Equivalent sound level (Leq) dB(A)99,1
Standardised sound power level dB(A)118,8
Blade characteristics
outer Ø (mm)500
inner Ø (mm)30
Body thickness (mm)3,2
Tooth thickness (mm)4,0
Tooth no.120
Cutting angles
Inclination (°)22,5 ÷ 90
Standard cut length max. c/c distance
Contemporary cut (mm)4000/5000/6000
Over size cut (mm)It is possible to cut profiles with a length greater than the max. c/c distance value of the machine. The feasibility of these cuts must be specifically studied by the technical department of MECAL Technical Service.
Standard cut length min. c/c distance
Contemporary cut (mm)400
Under size cut (mm)260 ÷ 400
Ultra short cut (mm)0 ÷ 260
Total weight
Machine (kg)1850 / 1950 / 2050
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      INFORMATIVA PRIVACY
      The personal data mentioned above provided directly by the user will be processed in accordance with the current privacy policy by MECAL MACHINERY Srl, the data controller, in order to respond to the requests and give information on the services / products offered. The data, subject to prior consent, can also be used to periodically send e-mails or messages with other means (telephone, fax, paper mail) containing updates on MECAL MACHINERY's activity, event information, newsletters and any other communications , materials, promotional / advertising / commercial information related to the activity of the organization. The data, subject to appropriate security measures, will be handled manually and electronically by the organizers and by the responsible for the services related to the above, for example business relationship management personnel. The data may eventually be communicated to third parties within the limits strictly pertinent to the purpose, as indicated in the extended disclosure. At any time you can exercise the rights provided by current legislation, such as rectification or updating, by writing to mecal@mecal.com or MECAL MACHINERY S.r.l., registered office in Via Torre Beretti sn 27030 Frascarolo (PV). For more information, please see the complete disclosure at the following link.

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      I agree with the processing of my personal data in order to receive newsletters, updates, event information and other communications, materials, promotional / advertising / commercial information related to the organization's activity.

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