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MC 307 Falcon TM MMI
MC 307 Falcon TM MMI
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Details
4-axis CNC moving-column machining center with vertical spindle, equipped with Independent Motorized Clamps (MMI) for simultaneous and automatic positioning. Compact, fast, and flexible, it is engineered for processing aluminum, light alloy, PVC, and steel profiles, ensuring high precision and productivity.
Number of axes
  • 4 Axis
Processable materials
  • Pvc
  • Steel
  • Aluminium
Profile clamping

Profile clamping

Five individually motorized standard clamps for correct workpiece clamping, featuring simultaneous automatic displacement (MMI). A sixth clamp is optional. Standard supplementary pads on the moving part of the clamps allow for clamping widths up to 300 mm.

Working beam rotation to all intermediate degrees

Tilting beam rotation at all intermediate angles – Double Length Cycle management. The tilting beam can be positioned at any angle within the range of -125° to +125°. The software manages the milling cycle with manual workpiece repositioning on stop 2, for lengths exceeding 8,000 mm.

Working beam rotation to all intermediate degrees
Tool magazine

Tool magazine

10-station tool magazine located at the center of the bed, with 3-station additional magazines on both sides, for a total of 16 available tools. Management of angular heads for Y-axis cutting and end/tail machining operations.

Maximum operational flexibility

Ability to process profiles from narrow widths up to 300 mm in Y. Optional features include a workpiece length reader, multidirectional infrared probe, tool presetter, barcode reader, and interface with external software.

Maximum operational flexibility
Two standard profile stops

Two standard profile stops

The two aligners are standard and allow for the loading of either two profiles of complementary lengths or a single profile that utilizes the entire working area.

Advanced performance

8.5 kW 24,000 rpm air-cooled electrospindle with HSK-63F tool holder, with or without encoder; 10 kW version optional.

Advanced performance
Advantages

  • Maximum productivity. Independent motorized clamps for extremely fast setup. Rapid movements with speeds up to 140 m/min and acceleration of 4.2 m/s² make the machining center extremely productive.

  • Maximum safety. Safety is guaranteed by the upward-sliding door and shatterproof shield. In the case of the Falcon Special Edition for processing full square profiles, a radar system ensures safety in the surrounding area.

  • 3-axis interpolation. Drilling, tapping, end-milling, and milling operations can be performed with linear and circular interpolation.

  • Optimized scrap evacuation. Predisposition for chip and scrap collection bins, with the option to install a motorized conveyor belt for waste evacuation.

  • Tool lubrication and cooling. Tool cooling is handled by a minimal lubrication system (MQL) control unit. Optional tool cooling system for dry machining.

  • Self-lubricating linear guides. All slideways and ball screws are lubricated via an automatic centralized system. The CNC axes slide on precision guides and are driven by digital motors, ensuring stability and accuracy during machining.

  • Traditional Mecal Product Robustness – Technology and Innovation. Technological partners and suppliers of top-of-the-range mechanical, electrical, electronic, and pneumatic components. All this, together with the high level of technology and innovation in Mecal’s in-house automation, guarantees the quality and innovation of the final product.

  • User-friendly software. The easy and intuitive CadCam3D software allows for rapid programming and execution. The optional Cadlink program enables the import of STEP and IGES files from 3D design software, allowing for quick workpiece execution.

  • Smart Factory. Interfacing with MES via various standards, including OPC UA for Industry 4.0. Optional hardware for dynamic energy monitoring for the Industry 5.0 transition. Remote component diagnostics via Mecal VPN router for optional Industrial IoT.

  • Mitsubishi fiber optic fieldbus. Digital technology and data transmission via fiber optics guarantee high performance with reduced interference and maximum reliability.
Features

Technical specifications

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4-axis controlled CNC machining center dedicated to processing aluminum, light alloy, PVC, and steel profiles. The 4th axis consists of a tilting beam with a rotation capacity from –125° to +125° on the horizontal axis, positioning at any intermediate angle. The machine can therefore perform machining operations on the top and side faces of the profile at any angle within the range. It features MMI independent motorized clamps that automatically reach their final position simultaneously. —– It is equipped with a 10-station tool magazine with automatic tool change, positioned at the center of the bed, plus two optional additional magazines for a total of 16 tools, capable of housing angular units and a disc cutter for end-machining and end-milling operations. Optional angular head for Y-axis cutting and angular heads for drilling, milling, and end/tail tapping. —– It also features a function that facilitates workpiece loading/unloading. Equipped as standard with the MAM system (automatic clamp movement during machining), a feature that makes it particularly suitable for the Automotive sector. Extremely rapid positioning, with speeds up to 140 m/min. Y-axis clamping capacity up to 300 mm. —– Available in a Special Edition version for processing full square profiles, featuring a top-down sliding door and a radar safety system.

GENERAL SPECIFICATIONS
Electrical power supply400 V – 50/60 Hz – 3 ~ + N + PE
Total installed power11 kW (12,5 kW)
Electrospindle
Power8,5 kW10 kW
Max. speed24000
Tool-holder couplingHSK F63
CoolingAirLiquid
Compressed air supply7 bar
Air consumption
Machine330 Nl/min
Tool cooler (option)425 Nl/min (for unit)
Noise emission (operator position)
Equivalent continuous sound level (Leq)73,7 dB(A)
Tool magazine
TypeLinear (central)Linear (right and/or left)
[optional]
Aggregate/tool no.9 + 13 + 3
Basic tool characteristics
Tool holders (standard)ER 25
Cylindrical cutter max. length150 mm
Disk cutter max. diameter200 mm
Total weight 3500 kg
AXIS DATASpeedLength
X axis150 m/min4275 mm
Y axis40 m/min530 mm
Z axis40 m/min410 mm
A axis60 °/s± 125°
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      INFORMATIVA PRIVACY
      The personal data mentioned above provided directly by the user will be processed in accordance with the current privacy policy by MECAL MACHINERY Srl, the data controller, in order to respond to the requests and give information on the services / products offered. The data, subject to prior consent, can also be used to periodically send e-mails or messages with other means (telephone, fax, paper mail) containing updates on MECAL MACHINERY's activity, event information, newsletters and any other communications , materials, promotional / advertising / commercial information related to the activity of the organization. The data, subject to appropriate security measures, will be handled manually and electronically by the organizers and by the responsible for the services related to the above, for example business relationship management personnel. The data may eventually be communicated to third parties within the limits strictly pertinent to the purpose, as indicated in the extended disclosure. At any time you can exercise the rights provided by current legislation, such as rectification or updating, by writing to mecal@mecal.com or MECAL MACHINERY S.r.l., registered office in Via Torre Beretti sn 27030 Frascarolo (PV). For more information, please see the complete disclosure at the following link.

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